Abstract: In one aspect, the invention is directed to a method of providing an air barrier layer to a tire comprising at least the following steps: providing a tire comprising a tire cavity and an inner surface facing the tire cavity, providing a tubular film with at least one open end, and molding at least a portion of the tubular film to form an air barrier layer adapted to the inner surface of the tire. In another aspect, a cured tire is provided which comprises a tire cavity and an inner surface facing the tire cavity, and a tubular film of molten polymer is extruded. Said film is inserted into the tire cavity of the cured tire and expanded in the tire cavity to form an air barrier layer adapted to an inner surface of the tire.

Abstract: A two-piece tire of the present disclosure may include a tread belt and a body capable of being connected by a plurality of locking mechanisms. The locking mechanisms may include a protrusion capable of extending into a lockable cavity via an opening defined by a lip that protrudes into the lockable cavity. For an individual locking mechanism, the protrusion may be integral with the tread belt or the body, and the lockable cavity integral to the other.

Abstract: The pneumatic tires of this invention are of the tubeless type, are capable of self-sealing punctures made therein, and generate a low level of noise during use on a vehicle. These tires have a sealant/noise reduction layer which is disposed inwardly from the supporting carcass and which is typically the innermost layer of the tire. The sealant/noise reduction layer is comprised of a dispersed phase and a continuous phase, wherein the dispersed phase is comprised of a sealant material, and wherein the continuous phase is comprised of a foamed polymeric material.

Abstract: A control valve suitable for use with a tire and pump assembly is described that controls the flow of air from the pump into the tire. The control valve includes an optional bi-directional feature. The pathways alternatively operate to deliver ambient non-pressurized air to the air pumping tube in response to directional tire rotation against a ground surface.

Abstract: A connecting member and method of forming the connecting member in an air maintenance tire is provided. The method includes providing a tire having a sidewall formed with an annular groove. The groove receives an annular air tube having a first end with a first fitting and a second end with a second fitting. A recess is formed in the tire sidewall along the annular groove at a location where the first end of the annular air tube is adjacent the second end of the annular air tube. A mold formed with a cavity is provided and the fittings are removably secured in the cavity. The mold is positioned on a surface of the tire sidewall and an elastomer or a polymer is introduced into the mold cavity. The mold is heated to form the connecting member on the tire sidewall.

Abstract: An inlet control valve suitable for use with a tire and pump assembly is described that controls the flow of air from the pump into the tire. The inlet control valve includes an optional bi-directional feature. The pathways alternatively operate to deliver ambient non-pressurized air to the air pumping tube in response to directional tire rotation against a ground surface.

Abstract: A connection assembly for an air maintenance tire system is provided. The air maintenance tire system includes an annular air tube, a valve housing and at least one connecting tube that is in fluid communication with the annular air tube and the valve housing. The connection assembly includes a connection housing that in turn includes a first port, a second port and a fluid passageway extending between the first port and the second port. A first compression fitting fluidly connects the annular air tube to the connection housing first port and a second compression fitting fluidly connects the connecting tube to the connection housing second port. The connection assembly enables a secure connection and fluid communication between the annular air tube and the connecting tube.

Abstract: An air maintenance tire assembly includes a tire having a tire cavity bounded by first and second sidewalls extending to a tire tread region, a pressure control assembly attached to an elongate valve stem projecting from a rim, the pressure control assembly being external to the tire cavity, the elongate valve stem projecting outward from the tire cavity and operative to admit pressurized air into the tire cavity through the pressure control assembly, the first sidewall having an annular sidewall air passageway therein operatively located to compress segment by segment responsive to a bending strain introduced into the first sidewall from a rolling tire footprint thereby forcing air, segment by segment, along the annular air passageway, a tube housing joining both ends of the annular air passageway, and a connecting tube extending from the tube housing to the pressure control assembly, the connecting tube operative to sequentially direct air forced along the air passageway, first, into the tube housing, the p

Abstract: A control valve suitable for use with a tire and pump assembly is described that controls the flow of air from the pump into the tire. The control valve includes an optional bi-directional feature. The pathways alternatively operate to deliver ambient non-pressurized air to the air pumping tube in response to directional tire rotation against a ground surface.

Abstract: An air maintenance tire assembly includes a tire having a tire cavity bounded by first and second sidewalls extending to a tire tread region, air pumping means for generating pressurized air for maintaining air pressure within the tire cavity at a preset pressure level, the air pumping means including a soft tubing and compression fittings for mitigating dynamic loading on the compression fittings, and a valve housing disposed adjacent an outward end of the valve stem and operative to selectively open and close pressurized air flow from the valve stem internal passageway into the tire cavity. The valve housing is connected to the air pumping means by the soft tubing and compression fittings for mitigating dynamic loading on the compression fittings.

Abstract: An air maintenance tire system component protector is provided. An air maintenance tire system includes at least one connecting tube extending between and being in fluid communication with an annular air tube and a valve housing. The protector includes a first end disposed proximate the connection of the at least one connecting tube to the annular tube, and a second end disposed proximate the valve housing. A mid-portion of the protector is disposed between the first and second ends. The protector covers an outboard surface of the at least one connecting tube and the valve housing, and includes means for engaging the at least one connecting tube to secure the position of the tube.

Abstract: An air maintenance tire assembly is provided in which an elongate groove is located within a first sidewall of a tire. The groove forms an elongate channel within the first sidewall and an elongate groove access passage extends from the elongate channel to an access opening located at an outward surface of the first sidewall. An air pumping tube inserts through the groove access passage and is positioned within the groove channel. A cover strip attaches to the first sidewall to enclose the access opening of the groove access passage. The cover strip is positioned along the first sidewall at a higher distance from the bead region of the first sidewall than the groove channel to avoid contact with a wheel rim flange when the tire is mounted to a wheel rim.

Abstract: An inlet control valve suitable for use with a tire and pump assembly is described that controls the flow of air from the pump into the tire. The inlet control valve includes an optional bi-directional feature. The pathways alternatively operate to deliver ambient non-pressurized air to the air pumping tube in response to directional tire rotation against a ground surface.

Abstract: A control valve suitable for use with a tire and pump assembly is described that controls the flow of air from the pump into the tire. The control valve includes an optional bi-directional feature. The pathways alternatively operate to deliver ambient non-pressurized air to the air pumping tube in response to directional tire rotation against a ground surface.

Abstract: An air maintenance tire assembly includes a tire having a tire cavity bounded by first and second sidewalls extending to a tire tread region, a pressure control assembly attached to an elongate valve stem projecting from a rim, the pressure control assembly being external to the tire cavity, the elongate valve stem projecting outward from the tire cavity and operative to admit pressurized air into the tire cavity through the pressure control assembly, the first sidewall having an annular sidewall air passageway therein operatively located to compress segment by segment responsive to a bending strain introduced into the first sidewall from a rolling tire footprint thereby forcing air, segment by segment, along the annular air passageway, a tube housing joining both ends of the annular air passageway, and a connecting tube extending from the tube housing to the pressure control assembly, the connecting tube operative to sequentially direct air forced along the air passageway, first, into the tube housing, the p

Abstract: A connection assembly for an air maintenance tire system is provided. The air maintenance tire system includes an annular air tube, a valve housing and at least one connecting tube that is in fluid communication with the annular air tube and the valve housing. The connection assembly includes a connection housing that in turn includes a first port, a second port and a fluid passageway extending between the first port and the second port. A first compression fitting fluidly connects the annular air tube to the connection housing first port and a second compression fitting fluidly connects the connecting tube to the connection housing second port. The connection assembly enables a secure connection and fluid communication between the annular air tube and the connecting tube.

Abstract: An air maintenance tire system component protector is provided. An air maintenance tire system includes at least one connecting tube extending between and being in fluid communication with an annular air tube and a valve housing. The protector includes a first end disposed proximate the connection of the at least one connecting tube to the annular tube, and a second end disposed proximate the valve housing. A mid-portion of the protector is disposed between the first and second ends. The protector covers an outboard surface of the at least one connecting tube and the valve housing, and includes means for engaging the at least one connecting tube to secure the position of the tube.

Abstract: A connecting member and method of forming the connecting member in an air maintenance tire is provided. The method includes providing a tire having a sidewall formed with an annular groove. The groove receives an annular air tube having a first end with a first fitting and a second end with a second fitting. A recess is formed in the tire sidewall along the annular groove at a location where the first end of the annular air tube is adjacent the second end of the annular air tube. A mold formed with a cavity is provided and the fittings are removably secured in the cavity. The mold is positioned on a surface of the tire sidewall and an elastomer or a polymer is introduced into the mold cavity. The mold is heated to form the connecting member on the tire sidewall.

Abstract: An air maintenance tire pump simulator that simulates the environment of an air maintenance tire system is provided. The simulator includes at least one pneumatic cylinder, a structure that forms a closed cavity, and a pneumatic conduit extending between and fluidly connecting the pneumatic cylinder and the closed cavity. A cam is operably connected to a motor, and is also operably connected to the pneumatic cylinder. Engagement of the motor actuates rotation of the cam, which in turn actuates operation of the pneumatic cylinder to increase a pressure in the closed cavity. A method of simulating an air maintenance tire system is also provided.

Abstract: An air maintenance tire system component protector is provided. An air maintenance tire system includes at least one connecting tube extending between and being in fluid communication with an annular air tube and a valve housing. The protector includes a first end disposed proximate the connection of the at least one connecting tube to the annular tube, and a second end disposed proximate the valve housing. A mid-portion of the protector is disposed between the first and second ends. The protector covers an outboard surface of the at least one connecting tube and the valve housing, and includes means for engaging the at least one connecting tube to secure the position of the tube.