Abstract: A vehicle exhaust component includes a first exhaust component, a second exhaust component downstream of the first exhaust component, and a mixer that connects an outlet of the first exhaust component to an inlet to the second exhaust component. The mixer includes a first housing portion with a first connection interface and a second housing portion with a second connection interface. The first housing portion is attached to the outlet of the first exhaust component and the second housing portion is attached to the inlet of the second exhaust component. The first and second connection interfaces are connectable to each other in one of a plurality of different connection orientations such that the first and second exhaust components can be positioned at any of a plurality of different mounting orientations relative to each other.

Abstract: A hybrid valve assembly for an exhaust system includes an exhaust tube having a bore defining an exhaust flow path. A vane is mounted within the bore and is moveable between an open position and a closed position. A resilient member biases the vane toward the closed position. A valve actuator has an ON position where movement of the vane is actively controlled by the valve actuator and an OFF position where movement of the vane is passively controlled by exhaust gas flow.

Abstract: A mixer assembly for a vehicle exhaust system includes a mixer having an upstream end and a downstream end. The mixer defines an internal cavity within which exhaust gases are mixed. A mixer inlet body has an enclosed end and an open end that attaches to the upstream end of the mixer. The mixer inlet body includes an outer peripheral surface extending from the enclosed end to the open end to surround a center axis. The outer peripheral surface includes an inlet port and the enclosed end includes a helically formed portion that initiates a swirling motion to the exhaust gases exiting the inlet port.

Abstract: A heat extraction component for an exhaust component is rigidly connected to a cooling tube. The cooling tube is inserted through a hole in the heat extraction component and is brazed or plastically deformed to provide the rigid connection interface.

Abstract: A passive valve assembly for an exhaust component includes a vane that is positioned within an exhaust gas flow path. The vane is pivoted from a closed position to an open position in response to exhaust gas flow overcoming a biasing force. A stop is positioned within the exhaust component and cooperates with the vane to define a closed position for the vane.

Abstract: A muffler for a vehicle exhaust system includes a plastic outer shell that defines an internal cavity. A metal pipe extends through the internal cavity from an inlet to an outlet. A Helmholtz chamber is formed within the plastic outer shell to attenuate a desired frequency.

Abstract: A passive valve assembly for a vehicle exhaust system includes an exhaust component that defines an exhaust gas flow path and a vane that is positioned within the exhaust gas flow path. The vane is positioned at an initial start position and is movable between a closed position to provide a minimum exhaust gas flow and an open position to provide a maximum exhaust gas flow. The start position is orientated at a negative angle relative to the closed position.

Abstract: An exhaust valve assembly includes a flapper valve that is mounted on a shaft for rotation within an exhaust component housing between a closed position, an intermediate position, and an open position. An electric actuator is coupled to the shaft to control movement of the flapper valve. The electric actuator moves the flapper valve to the open position for high speed engine conditions. When engine speeds are lowered, and while all engine cylinders remain active, the electric actuator moves the flapper valve to the intermediate position. Once the flapper valve is in the intermediate position, if an engine cylinder is subsequently deactivated, the electric actuator quickly and quietly moves the flapper valve from the intermediate position to the closed position.

Abstract: A passive valve assembly for an exhaust system is mounted within an exhaust tube. The exhaust tube has a bore that defines an exhaust flow path having a cross-sectional area. One end of the exhaust tube is to be connected to a first exhaust component and a second end of the exhaust tube is to be connected to a second exhaust component such that the exhaust tube forms a sole exhaust path between the first and the second exhaust components. The passive valve assembly includes a vane that is mounted within the bore, and which is moveable between an open position and a closed position. A resilient member biases the vane toward the closed position. When the vane is in the closed position, the vane covers 80% to 97% of the cross-sectional area.

Abstract: A dual exhaust system includes a first exhaust component defining a first exhaust path and a second exhaust component defining a second exhaust path that is different from the first exhaust path. A first valve is associated with the first exhaust path and a second valve is associated with the second exhaust path. The first valve and second valve operate independently of each other to vary exhaust flow and provide sufficient noise control for varying applications.

Abstract: A thermoelectric module (10) has a plurality of series-connected thermoelectric elements which are arranged between a first module housing plate defining a high-temperature side and a second module housing plate defining a low-temperature side, wherein laterally beside the thermoelectric elements and towards the end faces of the module housing plates at least one elastic compensating element is provided, which exerts a lateral holding force on the thermoelectric elements and extends from one inner side of the opposed module housing plates to the other. Such thermoelectric module (10) is contained in a thermoelectric generator unit (100), with a generator housing (102) in which at least one elastic compensating element (20) and at least one thermoelectric module (10) are accommodated, wherein the generator housing (102) exerts a pretension on the thermoelectric module (10) via the elastic compensating element (20).

Abstract: A muffler for a vehicle exhaust system includes a plastic outer shell that defines an internal cavity. A metal pipe extends through the internal cavity from an inlet to an outlet. A Helmholtz chamber is formed within the plastic outer shell to attenuate a desired frequency.

Abstract: A passive valve assembly for a vehicle exhaust system includes an exhaust component that defines an exhaust gas flow path and a vane that is positioned within the exhaust gas flow path. The vane is positioned at an initial start position and is movable between a closed position to provide a minimum exhaust gas flow and an open position to provide a maximum exhaust gas flow. The start position is orientated at a negative angle relative to the closed position.

Abstract: A heat extraction component for an exhaust component is rigidly connected to a cooling tube. The cooling tube is inserted through a hole in the heat extraction component and is brazed or plastically deformed to provide the rigid connection interface.

Abstract: A vehicle exhaust system includes an exhaust pipe that provides heated exhaust gases to a thermoelectric unit as an input. A temperature control mechanism ensures that exhaust gas is directed into the thermoelectric unit only if the exhaust gas is within a specified temperature range. The thermoelectric unit transforms the exhaust gas heat into electrical power.

Abstract: A vehicle exhaust component provides comparable fully packed noise reduction capability without requiring a fully packed configuration. A pack is mounted within an internal cavity defined by an exhaust component body. A plurality of pack positions are defined within the internal cavity and at least one pack is positioned at a desired pack position to provide a desired noise reduction.

Abstract: A passive valve assembly for a vehicle exhaust system includes an exhaust component that defines an exhaust gas flow path and a vane that is positioned within the exhaust gas flow path. The vane is positioned at an initial start position and is movable between a closed position to provide a minimum exhaust gas flow and an open position to provide a maximum exhaust gas flow. The start position is orientated at a negative angle relative to the closed position.

Abstract: A passive valve assembly for a vehicle exhaust system includes an exhaust component that defines an exhaust gas flow path and a vane that is positioned within the exhaust gas flow path. The vane is positioned at an initial start position and is movable between a closed position to provide a minimum exhaust gas flow and an open position to provide a maximum exhaust gas flow. The start position is orientated at a negative angle relative to the closed position.

Abstract: A dual exhaust system includes a first exhaust component defining a first exhaust path and a second exhaust component defining a second exhaust path that is different from the first exhaust path. A first valve is associated with the first exhaust path and a second valve is associated with the second exhaust path. The first valve and second valve operate independently of each other to vary exhaust flow and provide sufficient noise control for varying applications.

Abstract: A control system for an exhaust valve and a method of actively controlling an exhaust valve includes monitoring at least a first engine characteristic, a second engine characteristic, and at least one additional noise determining characteristic. An exhaust valve position is then adjusted based on the first engine characteristic, the second engine characteristic, and the at least one additional noise determining characteristic to improve fuel economy without adversely affecting noise levels.