Patents by Inventor Rockford D. Lyle
Rockford D. Lyle has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 10465451Abstract: A pipe connection includes a pin having circumferentially extending external grooves. A box has an annular base with deflectable fingers extending upward from the base. Each of the fingers has circumferentially extending internal grooves on an inner side and an external thread on an outer side. A collar has an internal thread on an inner side. A radial dimension from the axis to the internal thread crest decreases from turn to turn of the internal thread in a downward direction. The box and the pin are movable from a stab-in position to a locked position in response to rotation of the collar. In the locked position, the external thread crests are in engagement with the internal thread crests, and the internal grooves are in full engagement with the external grooves.Type: GrantFiled: June 1, 2016Date of Patent: November 5, 2019Assignee: VETCO GRAY, LLCInventors: Joseph W. Pallini, Rockford D. Lyle
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Patent number: 9938792Abstract: An external tieback connector secures to a lower end of a driller riser. The tieback connector has a locking element that engages an external profile on the wellhead housing and an actuating piston within a piston chamber. A hydraulic fluid accumulator is in communication with the piston chamber through a hydraulic circuit having valves. An umbilical extends from a floating platform to the accumulator. Sending a signal through the umbilical opens the valves to supply hydraulic fluid pressure from the accumulator to the piston chamber. An acoustic signal receiver also connects to the hydraulic circuit. An acoustic transducer deployed subsea on a transducer cable will emit an acoustic signal that is received by the receiver. The receiver opens the valves to apply hydraulic fluid pressure to the piston chamber.Type: GrantFiled: November 6, 2015Date of Patent: April 10, 2018Assignee: VETCO GRAY, LLCInventors: Joseph W. Pallini, Rockford D. Lyle, Robert J. Wagner
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Publication number: 20170350199Abstract: A pipe connection includes a pin having circumferentially extending external grooves. A box has an annular base with deflectable fingers extending upward from the base. Each of the fingers has circumferentially extending internal grooves on an inner side and an external thread on an outer side. A collar has an internal thread on an inner side. A radial dimension from the axis to the internal thread crest decreases from turn to turn of the internal thread in a downward direction. The box and the pin are movable from a stab-in position to a locked position in response to rotation of the collar. In the locked position, the external thread crests are in engagement with the internal thread crests, and the internal grooves are in full engagement with the external grooves.Type: ApplicationFiled: June 1, 2016Publication date: December 7, 2017Inventors: Joseph W. Pallini, Rockford D. Lyle
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Publication number: 20170130546Abstract: An external tieback connector secures to a lower end of a driller riser. The tieback connector has a locking element that engages an external profile on the wellhead housing and an actuating piston within a piston chamber. A hydraulic fluid accumulator is in communication with the piston chamber through a hydraulic circuit having valves. An umbilical extends from a floating platform to the accumulator. Sending a signal through the umbilical opens the valves to supply hydraulic fluid pressure from the accumulator to the piston chamber. An acoustic signal receiver also connects to the hydraulic circuit. An acoustic transducer deployed subsea on a transducer cable will emit an acoustic signal that is received by the receiver. The receiver opens the valves to apply hydraulic fluid pressure to the piston chamber.Type: ApplicationFiled: November 6, 2015Publication date: May 11, 2017Inventors: Joseph W. Pallini, Rockford D. Lyle, Robert J. Wagner
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Patent number: 9010436Abstract: A tensioner assembly for applying tension to a tubular member, such as a riser, can include an upper latch connected to the tubular member, a platform with a bore, and a lower latch ring. After applying tension to the tubular member, the lower latch ring can be closed around the tubular member so that when the tension is released, the upper latch lands on and engages the lower latch. The assembly can include a locking mechanism that prevents axial movement of the upper latch, relative to the lower latch, after engagement. The upper latch can self-center on the lower latch as it is moved into the latching position.Type: GrantFiled: December 13, 2012Date of Patent: April 21, 2015Assignee: Vetco Gray Inc.Inventors: Benjamin J. Kubichek, Rockford D. Lyle, Jesus J. Garcia, Steven M. Wong
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Patent number: 8944723Abstract: A tensioner assembly for applying tension to a tubular member, such as a riser, can include an upper latch connected to the tubular member, a platform with a bore, and a plurality of lower latch segments, each having a base that is pivotally connected to the platform. After applying tension to the tubular member, the segments pivot inward to form an annular lower latch ring having an inner diameter less than an outer diameter of the upper latch. The assembly can include a locking mechanism that prevents axial movement of the upper latch, relative to the lower latch ring, after engagement. The upper latch can self-center on the lower latch as it is moved into the latching position.Type: GrantFiled: December 13, 2012Date of Patent: February 3, 2015Assignee: Vetco Gray Inc.Inventors: Jesus J. Garcia, Joseph W. Pallini, Steven M. Wong, Rockford D. Lyle, Benjamin J. Kubichek
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Publication number: 20140166297Abstract: A tensioner assembly for applying tension to a tubular member, such as a riser, can include an upper latch connected to the tubular member, a platform with a bore, and a lower latch ring. After applying tension to the tubular member, the lower latch ring can be closed around the tubular member so that when the tension is released, the upper latch lands on and engages the lower latch. The assembly can include a locking mechanism that prevents axial movement of the upper latch, relative to the lower latch, after engagement. The upper latch can self-center on the lower latch as it is moved into the latching position.Type: ApplicationFiled: December 13, 2012Publication date: June 19, 2014Applicant: Vetco Gray Inc.Inventors: Benjamin J. Kubichek, Rockford D. Lyle, Jesus J. Garcia, Steven M. Wong
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Publication number: 20140169887Abstract: A tensioner assembly for applying tension to a tubular member, such as a riser, can include an upper latch connected to the tubular member, a platform with a bore, and a plurality of lower latch segments, each having a base that is pivotally connected to the platform. After applying tension to the tubular member, the segments pivot inward to form an annular lower latch ring having an inner diameter less than an outer diameter of the upper latch. The assembly can include a locking mechanism that prevents axial movement of the upper latch, relative to the lower latch ring, after engagement. The upper latch can self-center on the lower latch as it is moved into the latching position.Type: ApplicationFiled: December 13, 2012Publication date: June 19, 2014Inventors: Jesus J. Garcia, Joseph W. Pallini, Steven M. Wong, Rockford D. Lyle, Benjamin J. Kubichek
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Patent number: 8261818Abstract: A self-inserting seal assembly that sets a seal at a well component to allow for pressure testing of the well component. The seal assembly can be landed on a well component with an ROV. A seal is located on the lower portion of a lower body in the assembly. A set of outer dogs lock with a grooved mating profile formed on the well component to lock the outer housing to provide a reaction point for setting the seal, which may require several thousand pounds of force. A set of inner dogs lock with a grooved mating profile formed on the inner diameter of the outer housing. This locks the lower body to the outer housing to ensure the seal remains set in place. After the well component is pressure tested, the seal assembly can be unlocked and retrieved from the well via an ROV.Type: GrantFiled: May 20, 2009Date of Patent: September 11, 2012Assignee: Vetco Gray Inc.Inventors: Joseph W. Pallini, Rockford D. Lyle, Chii-Ren Lin
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Patent number: 8261837Abstract: A string of conduit extending from a subsea wellhead assembly to a surface wellhead assembly on a platform has a plurality of grooved profiles on an upper portion of the conduit. Each profile is spaced axially from another of the grooved profiles. After a lower end of the conduit is secured to the subsea wellhead assembly, the operator pulls on the conduit to apply a selected tension to the conduit. The operator attaches a support ring to the profile that was closest to and above a load shoulder in the surface wellhead assembly when the desired tension was reached. After landing the support ring on the load shoulder, the operator may cut off any excess portion of the upper portion of the conduit located above the support ring. A seal ring is set between the upper portion of the conduit and the surface wellhead housing.Type: GrantFiled: June 26, 2009Date of Patent: September 11, 2012Assignee: Vetco Gray Inc.Inventors: Jerome T. Leonard, Rockford D. Lyle, Alireza Shirani
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Patent number: 8226089Abstract: A seal assembly includes a tubular member having a longitudinal axis and a tubular member seal profile. A metal seal ring having a proximal base and a distal end has a seal ring seal profile between the proximal base and distal end that contacts the tubular member seal profile. A distal annular recess is in one of the seal profiles, the distal annular recess being spaced axially from the distal end of the seal ring, defining a seal surface between the distal end of the seal ring and the distal annular recess that engages a seal surface of the tubular member seal profile. The contacting portions of the seal surfaces form a metal-to-metal seal area. A proximal annular recess in one of the seal profiles is spaced axially from the distal annular recess, defining a support area axially spaced from the metal-to-metal seal area.Type: GrantFiled: June 18, 2009Date of Patent: July 24, 2012Assignee: Vetco Gray Inc.Inventors: Joseph W. Pallini, Jr., Rockford D. Lyle, Chii Ren Lin
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Patent number: 8127853Abstract: A tieback connector connects a tieback conduit from an offshore platform to a subsea wellhead assembly. The tieback connector has a mandrel that is connected to a string of tieback conduit and a sleeve and load ring that are carried by the mandrel. The load ring is radially expansible and has a conical portion with internal threads. The load ring has an external grooved profile that engages an internal grooved profile in the subsea assembly. The mandrel is rotatable relative to the sleeve while in its lower position, causing the load ring to further expand outward into engagement with the internal profile. A locking member is carried below the load ring on an exterior cam surface of the mandrel. The cam surface moves the locking member outward when the mandrel moves downward into engagement with an internal profile in the subsea assembly.Type: GrantFiled: February 28, 2011Date of Patent: March 6, 2012Assignee: Vetco Gray Inc.Inventors: Joseph W. Pallini, Rockford D. Lyle, Gregory M. Dunn
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Patent number: 8096560Abstract: A high pressure seal assembly configured for sealing contact with an opposing surface. The seal assembly comprises an annular seal body with a sealing surface on one side of the seal body. An end of the sealing surface includes a sealing face for sealing contact with the opposing surface. The sealing surface also includes at least one support point that contacts the opposing surface when the seal is placed in sealing contact. Strategically positioning the support point on the sealing surface selectively adjusts the sealing contact stress between the sealing face and the opposing surface.Type: GrantFiled: June 30, 2008Date of Patent: January 17, 2012Assignee: Vetco Gray Inc.Inventors: Joseph W. Pallini, Jr., Rockford D. Lyle, Chii-Ren Lin
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Patent number: 8079623Abstract: A riser connector uses a box and upset pin connector threadform design having S-shaped load flanks that provide a variable load angles depending on the radial position along the engaged teeth. This design promotes a load path that changes with position along the axial length of the engaged thread, as well as increasing or decreasing external loads on the connector. The connector also varies radial distention of the pin from the box in a manner that is different from one thread to the next. The threadform uses a combination of thread cuts that vary in shape, pitch, and/or thread cone angle to provide load and stab flanks, as well as a load path, that vary from one axial end of the engaged thread to the other.Type: GrantFiled: June 18, 2009Date of Patent: December 20, 2011Assignee: Vetco Gray Inc.Inventors: Joseph William Pallini, Jr., Brian N. Munk, Jesse B. Riha, Rockford D. Lyle
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Publication number: 20110155382Abstract: A tieback connector connects a tieback conduit from an offshore platform to a subsea wellhead assembly. The tieback connector has a mandrel that is connected to a string of tieback conduit and a sleeve and load ring that are carried by the mandrel. The load ring is radially expansible and has a conical portion with internal threads. The load ring has an external grooved profile that engages an internal grooved profile in the subsea assembly. The mandrel is rotatable relative to the sleeve while in its lower position, causing the load ring to further expand outward into engagement with the internal profile. A locking member is carried below the load ring on an exterior cam surface of the mandrel. The cam surface moves the locking member outward when the mandrel moves downward into engagement with an internal profile in the subsea assembly.Type: ApplicationFiled: February 28, 2011Publication date: June 30, 2011Applicant: Vetco Gray Inc.Inventors: Joseph W. Pallini, Rockford D. Lyle, Gregory M. Dunn
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Patent number: 7896081Abstract: A tieback connector connects a tieback conduit from an offshore platform to a subsea wellhead assembly. The tieback connector has a mandrel that is connected to a string of tieback conduit and a sleeve and load ring that are carried by the mandrel. The load ring is radially expansible and has a conical portion with internal threads. The load ring has an external grooved profile that engages an internal grooved profile in the subsea assembly. The mandrel is rotatable relative to the sleeve while in its lower position, causing the load ring to further expand outward into engagement with the internal profile. A locking member is carried below the load ring on an exterior cam surface of the mandrel. The cam surface moves the locking member outward when the mandrel moves downward into engagement with an internal profile in the subsea assembly.Type: GrantFiled: May 9, 2008Date of Patent: March 1, 2011Assignee: Vetco Gray Inc.Inventors: Joseph W. Pallini, Rockford D. Lyle, Gregory M. Dunn
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Publication number: 20100294486Abstract: A self-inserting seal assembly that sets a seal at a well component to allow for pressure testing of the well component. The seal assembly can be landed on a well component with an ROV. A seal is located on the lower portion of a lower body in the assembly. A set of outer dogs lock with a grooved mating profile formed on the well component to lock the outer housing to provide a reaction point for setting the seal, which may require several thousand pounds of force. A set of inner dogs lock with a grooved mating profile formed on the inner diameter of the outer housing. This locks the lower body to the outer housing to ensure the seal remains set in place. After the well component is pressure tested, the seal assembly can be unlocked and retrieved from the well via an ROV.Type: ApplicationFiled: May 20, 2009Publication date: November 25, 2010Applicant: VETCO GRAY INC.Inventors: Joseph W. Pallini, Rockford D. Lyle, Chii-Ren Lin
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Publication number: 20100018716Abstract: A string of conduit extending from a subsea wellhead assembly to a surface wellhead assembly on a platform has a plurality of grooved profiles on an upper portion of the conduit. Each profile is spaced axially from another of the grooved profiles. After a lower end of the conduit is secured to the subsea wellhead assembly, the operator pulls on the conduit to apply a selected tension to the conduit. The operator attaches a support ring to the profile that was closest to and above a load shoulder in the surface wellhead assembly when the desired tension was reached. After landing the support ring on the load shoulder, the operator may cut off any excess portion of the upper portion of the conduit located above the support ring. A seal ring is set between the upper portion of the conduit and the surface wellhead housing.Type: ApplicationFiled: June 26, 2009Publication date: January 28, 2010Applicant: Vetco Gray Inc.Inventors: Jerome T. Leonard, Rockford D. Lyle, Alireza Shirani
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Publication number: 20090322030Abstract: A seal assembly includes a tubular member having a longitudinal axis and a tubular member seal profile. A metal seal ring having a proximal base and a distal end has a seal ring seal profile between the proximal base and distal end that contacts the tubular member seal profile. A distal annular recess is in one of the seal profiles, the distal annular recess being spaced axially from the distal end of the seal ring, defining a seal surface between the distal end of the seal ring and the distal annular recess that engages a seal surface of the tubular member seal profile. The contacting portions of the seal surfaces form a metal-to-metal seal area. A proximal annular recess in one of the seal profiles is spaced axially from the distal annular recess, defining a support area axially spaced from the metal-to-metal seal area.Type: ApplicationFiled: June 18, 2009Publication date: December 31, 2009Applicant: Vetco Gray Inc.Inventors: Joseph W. Pallini, JR., Rockford D. Lyle, Chii-Ren Lin
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Publication number: 20090322029Abstract: A high pressure seal assembly configured for sealing contact with an opposing surface. The seal assembly comprises an annular seal body with a sealing surface on one side of the seal body. An end of the sealing surface includes a sealing face for sealing contact with the opposing surface. The sealing surface also includes at least one support point that contacts the opposing surface when the seal is placed in sealing contact. Strategically positioning the support point on the sealing surface selectively adjusts the sealing contact stress between the sealing face and the opposing surface.Type: ApplicationFiled: June 30, 2008Publication date: December 31, 2009Applicant: Vetco Gray Inc.Inventors: Joseph W. Pallini, JR., Rockford D. Lyle, Chii-Ren Lin