Abstract: The present invention generally relates to a hydraulic communication device that is used in a wellbore for fluid communication during a wellbore operation. In one aspect, a hydraulic communication device is provided. The hydraulic communication device includes a body having a central passageway and a bore formed in a wall of the body. The bore is in fluid communication with the central passageway, and the bore is configured to receive an end of a control line. The hydraulic communication device further includes a plug assembly disposed in the bore formed in the wall of the body. The plug assembly is movable from a first position in which fluid communication through the bore is blocked and a second position in which fluid communication through the bore is unblocked.

Abstract: A flapper valve for a surface controlled, sub-surface safety valve has a seat and a curved flapper. The seat has a seating rim, and the curved flapper has a sealing rim and can pivot relative to the seat. The flapper's sealing rim corresponds in shape to the seating rim. Both rims have lobes disposed outside a circular perimeter. Also, the undulating edges of the rims have corresponding outcroppings and incroppings. When a flow tube moves towards or away from the flapper, the flapper's lobes protect the flapper's sealing rim as the flapper's inside surface engages the moving flow tube. Moreover, the rims can have a groove and a ridge that engage one another when the rims close.

Abstract: A seal assembly for use in a tubular includes a mandrel, a compressible seal member disposed around the mandrel, a first piston assembly in contact with a first end of the seal member, and a second piston assembly in contact with a second end of the seal member. The first piston assembly includes a piston head, and a piston extension sealing member integrally formed with the piston head, and extending at least partially between the mandrel and the compressible seal member. The compressible seal member forms a seal with the tubular when at least one of the piston assemblies is urged toward the compressible seal member.

Abstract: A downhole flow device has a sliding and ported sleeves. A seal has a first component on the sliding sleeve and a second component on the ported sleeve. These components engage one another to seal flow through the ports in the ported sleeve. The components move apart to allow fluid flow through the ports. The components are protected from abrasion and flow by virtue of the seal's structure and how it is opened. The sliding sleeve moves hydraulically along an axis of the ported sleeve to reveal successive ports defined along the sleeve's axis. Operation of the device and the seal address both erosion and damage from differential pressure problems. Thus, the seal prevent damage when unloading a differential pressure across it, and abrasive flow does not have the opportunity to impinge on the sealing surfaces to cause erosion.

Abstract: Concentric control lines have an outer line disposed about one or more inner lines. Encapsulated together, the lines only require one penetration through the wellhead to extend downhole. At the wellhead, the lines communicate with an operating system, which can provide hydraulics, electric power, signals, or the like for downhole components. Beyond the wellhead, the concentric lines extend along the tubing to a manifold. The outer line sealably terminates at the manifold's inlet, while the inner conduit passes out an outlet with a sealed fitting to connect to a downhole component. A downhole line couples to an outlet of the manifold and communicates internally with the outer conduit terminated at the manifold's inlet. This downhole line can then extend to the same downhole component or some different component.

Abstract: A hydraulic control system for a sub-surface safety valve has control lines in hydraulic communication with the valve. A first control line communicates hydraulic pressure to actuate the valve, while the other control line communicates hydraulic pressure to compensate for hydrostatic pressure associated with the first control line. A regulator regulates hydraulic communication between the two control lines. The regulator prevents fluid communication from the first to the balance control line as long as integrity of the second line is maintained. When the second line fails, the safety valve can fail in the open position. In this case, the regulator permits hydraulic pressure to bleed from the first line to the second line. This allows the safety valve to then fail in a closed condition and allows the second line to potentially be recharged if its integrity is regained.

Abstract: A method of treating production fluid in a wellbore includes deploying a capillary string into the wellbore. The capillary string has a plurality of injection valves. The method further includes pumping treatment fluid through the capillary string and into the wellbore. The injection valves have a cumulative set pressure greater than or equal to a hydrostatic pressure of the treatment fluid.

Abstract: A downhole valve has a closure device (e.g., one or more flappers) for closing off the valve. A no-go actuation mechanism protects the flappers from damage. When the flappers are closed, the mechanism prevents a tool from passing into the valve and causing damage to the flappers. Yet, the mechanism may open the valve's flappers when the tool string is forced into the valve. When the valve has successfully opened, then the mechanism moves out of the way of the toolstring so it can pass through the valve. For the mechanically operated valves, operators use a shifting profile in the valve only in the upward direction to return the valve to the closed position. For hydraulic actuated valves, hydraulic pressure may be used or exhausted, depending on the design, to allow the flappers to go closed. Once the flappers have closed, the no-go mechanism is once again realized.

Abstract: Concentric control lines have an outer line disposed about one or more inner lines. Encapsulated together, the lines only require one penetration through the wellhead to extend downhole. At the wellhead, the lines communicate with an operating system, which can provide hydraulics, electric power, signals, or the like for downhole components. Beyond the wellhead, the concentric lines extend along the tubing to a manifold. The outer line sealably terminates at the manifold's inlet, while the inner conduit passes out an outlet with a sealed fitting to connect to a downhole component. A downhole line couples to an outlet of the manifold and communicates internally with the outer conduit terminated at the manifold's inlet. This downhole line can then extend to the same downhole component or some different component.

Abstract: A hydraulic control system for a sub-surface safety valve has control lines in hydraulic communication with the valve. A first control line communicates hydraulic pressure to actuate the valve, while the other control line communicates hydraulic pressure to compensate for hydrostatic pressure associated with the first control line. A regulator regulates hydraulic communication between the two control lines. The regulator prevents fluid communication from the first to the balance control line as long as integrity of the second line is maintained. When the second line fails, the safety valve can fail in the open position. In this case, the regulator permits hydraulic pressure to bleed from the first line to the second line. This allows the safety valve to then fail in a closed condition and allows the second line to potentially be recharged if its integrity is regained.

Abstract: A method of drilling a wellbore includes drilling the wellbore through a formation by injecting drilling fluid through a drill string and rotating a drill bit. The drill string includes a shifting tool, a receiver in communication with the shifting tool, and the drill bit. The method further includes retrieving the drill string from the wellbore through a casing string until the shifting tool reaches an actuator. The casing string includes an isolation valve in an open position and the actuator. The method further includes sending a wireless instruction signal to the receiver. The shifting tool engages the actuator in response to the receiver receiving the instruction signal. The method further includes operating the actuator using the engaged shifting tool, thereby closing the isolation valve and isolating the formation from an upper portion of the wellbore.

Abstract: A method of operating an isolation valve in a wellbore includes: deploying a work string into the wellbore through a tubular string disposed in the wellbore. The work string comprises a deployment string, a shifting tool, and a bottomhole assembly (BHA). The tubular string comprises the isolation valve and an actuator. The method further includes rotating the actuator using the shifting tool, thereby opening or closing the isolation valve. The isolation valve isolates a formation from an upper portion of the wellbore in the closed position.

Abstract: A downhole valve has a closure device (e.g., one or more flappers) for closing off the valve. A no-go actuation mechanism protects the flappers from damage. When the flappers are closed, the mechanism prevents a tool from passing into the valve and causing damage to the flappers. Yet, the mechanism may open the valve's flappers when the tool string is forced into the valve. When the valve has successfully opened, then the mechanism moves out of the way of the toolstring so it can pass through the valve. For the mechanically operated valves, operators use a shifting profile in the valve only in the upward direction to return the valve to the closed position. For hydraulic actuated valves, hydraulic pressure may be used or exhausted, depending on the design, to allow the flappers to go closed. Once the flappers have closed, the no-go mechanism is once again realized.

Abstract: A control system for a surface controlled sub-surface safety valve has first and second control lines. The first control line communicates control fluid to the sub-surface safety valve and preferably has a sump and in-line filters. Hydraulic pressure applied to the safety valve with this first control line can open the safety valve. The second control line also communicates control fluid to the sub-surface safety valve and preferably has a sump. A connecting valve is connected between the first and second control lines. The connecting valve allows control fluid to communicate from the first control line to the safety valve but prevents fluid communication from the second control line to the first control line. To open the valve, the second control line is exhausted to a reservoir. The dual control lines provide redundant control of the safety valve and can also be cycled to remove debris from the system.

Abstract: An optical waveguide feedthrough assembly passes at least one optical waveguide through a bulk head, a sensor wall, or other feedthrough member. The optical waveguide feedthrough assembly comprises a cane-based optical waveguide that forms a glass plug sealingly disposed in a feedthrough housing. A seal fills an annular space between the glass plug and the housing. The seal may be energized by a fluid pressure in the housing to establish sealing engagement. Further, the seal may provide bidirectional sealing. The feedthrough assembly is operable in high temperature and high pressure environments.

Abstract: A downhole valve has a flow tube hydraulically actuated to open and close a flapper. The flow tube moved to a first position closes the flapper to restrict flow through the valve. The flow tube moved to a second position opens the flapper. A passable no-go device disposed in the valve permits or restricts mechanical passage through the valve in response to the position of the flow tube. The apparatus has a support and one or more dogs supported in windows of the support and biased by springs. The flow tube in the first position pushes the dogs to an extended position that restricts mechanical passage through valve so that a tool cannot be passed through the valve while the flapper is closed. When the flow tube is in the second position, however, the dogs retract so the tool can be passed through the valve while the flapper is open.

Abstract: The present invention generally provides a method and apparatus for selectively sealing a bore. The tubular valve generally includes a closing member for seating in and closing the bore, and a pressure-actuated, retention member having first and second opposed piston surfaces opening and closing the valve. The tubular valve prevents sudden loss of pressure in the tubular and is controllable from the surface.

Abstract: The present invention generally relates to a non-elastomeric cement through tubing retrievable safety valve configured to control fluid flow through a production tubing string. In one aspect, a valve for use in a wellbore is provided. The valve includes a tubular body. The valve further includes a flow tube having a bore therethrough, wherein the flow tube is disposed in the tubular body to form an annular area therebetween. The valve further includes a flapper movable between an open position and a closed position in response to the movement of the flow tube. Additionally, the valve includes a sealing system constructed and arranged to substantially isolate the annular area from the bore, thereby substantially eliminating the potential of contaminants in the bore from entering into the annular area. In another aspect, a method of controlling fluid in a wellbore is provided.

Abstract: An optical waveguide feedthrough assembly passes at least one optical waveguide through a bulk head, a sensor wall, or other feedthrough member. The optical waveguide feedthrough assembly comprises a cane-based optical waveguide that forms a glass plug sealingly disposed in a feedthrough housing. A seal fills an annular space between the glass plug and the housing. The seal may be energized by a fluid pressure in the housing to establish sealing engagement. Further, the seal may provide bidirectional sealing. The feedthrough assembly is operable in high temperature and high pressure environments.

Abstract: The present invention generally relates to a subsurface safety valve configured to control fluid flow through a production tubing string. In one aspect, a safety valve for deployment beneath a surface of a wellbore is provided. The valve includes a control piston and a balance piston. The valve is configured to be connected to a controller at the surface by a control line so that the control piston is actuatable between a first position and a second position in response to receiving pressurized fluid from the controller through the control line. The balance piston is configured to compensate for hydrostatic pressure in the control line. The valve may have a bore therethrough and the control piston may be configured to utilize tubing pressure within the valve bore to urge the control piston towards the second position.