Patents by Inventor Rodney H. Warner

Rodney H. Warner has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10104313
    Abstract: A method for evaluating a turbine component includes inducing a thermal response of the component at an initial time, capturing a two-dimensional infrared image of the thermal response of the component with a thermal imaging device, wherein the two-dimensional infrared image comprises a plurality of infrared image pixels, generating a two-dimension to three-dimension mapping template to correlate two-dimensional infrared image data with three-dimensional locations on the component, mapping at least a subset of the plurality of infrared image pixels of the two-dimensional infrared image to three-dimensional coordinates using the mapping template, and generating a three-dimensional infrared image and infrared data of the component from the mapped infrared image pixels to three-dimensional coordinates, wherein the three-dimensional infrared image and infrared data is used to qualify the component for use.
    Type: Grant
    Filed: July 8, 2016
    Date of Patent: October 16, 2018
    Assignee: United Technologies Corporation
    Inventors: Thomas N. Slavens, Jeremy Styborski, Alex J. Schneider, Lea Kennard Castle, Rodney H. Warner, James Tilsley Auxier
  • Publication number: 20180013959
    Abstract: A method for evaluating a turbine component includes inducing a thermal response of the component at an initial time, capturing a two-dimensional infrared image of the thermal response of the component with a thermal imaging device, wherein the two-dimensional infrared image comprises a plurality of infrared image pixels, generating a two-dimension to three-dimension mapping template to correlate two-dimensional infrared image data with three-dimensional locations on the component, mapping at least a subset of the plurality of infrared image pixels of the two-dimensional infrared image to three-dimensional coordinates using the mapping template, and generating a three-dimensional infrared image and infrared data of the component from the mapped infrared image pixels to three-dimensional coordinates, wherein the three-dimensional infrared image and infrared data is used to qualify the component for use.
    Type: Application
    Filed: July 8, 2016
    Publication date: January 11, 2018
    Inventors: Thomas N. Slavens, Jeremy Styborski, Alex J. Schneider, Lea Kennard Castle, Rodney H. Warner, James Tilsley Auxier
  • Patent number: 9410905
    Abstract: A method of non-destructively inspecting an article includes scanning an article to produce a computerized three-dimensional representation of an internal feature of the article. A measurement characteristic of the internal feature is then generated from a plurality of cross-sections through the computerized three-dimensional representation of the internal feature. The measurement characteristic is then used to determine whether the internal feature meets a design criterion.
    Type: Grant
    Filed: March 19, 2014
    Date of Patent: August 9, 2016
    Assignee: United Technologies Corporation
    Inventors: James M. Koonankeil, Gordon Miller Reed, Rodney H. Warner
  • Patent number: 8861673
    Abstract: An exemplary component measuring method includes determining a position of an aperture of a component using a computed tomography scan of a gage and a component. The gage is inserted into the aperture of the component during the computed tomography scan.
    Type: Grant
    Filed: November 30, 2011
    Date of Patent: October 14, 2014
    Assignee: United Technologies Corporation
    Inventors: Derek J. Michaels, Rodney H. Warner
  • Publication number: 20140294136
    Abstract: A method of non-destructively inspecting an article includes scanning an article to produce a computerized three-dimensional representation of an internal feature of the article. A measurement characteristic of the internal feature is then generated from a plurality of cross-sections through the computerized three-dimensional representation of the internal feature. The measurement characteristic is then used to determine whether the internal feature meets a design criterion.
    Type: Application
    Filed: March 19, 2014
    Publication date: October 2, 2014
    Inventors: James M. Koonankeil, Gordon Miller Reed, Rodney H. Warner
  • Publication number: 20130136225
    Abstract: An exemplary component measuring method includes determining a position of an aperture of a component using a computed tomography scan of a gage and a component. The gage is inserted into the aperture of the component during the computed tomography scan.
    Type: Application
    Filed: November 30, 2011
    Publication date: May 30, 2013
    Inventors: Derek J. Michaels, Rodney H. Warner
  • Patent number: 8238521
    Abstract: X-ray collimators, and related systems and methods involving such collimators are provided. In this regard, a representative X-ray collimator includes: a first member having channels located on a surface thereof; and a second member having protrusions located on a surface thereof; the first member and the second member being oriented such that the protrusions extend into the channels to define collimator apertures, each of the collimator apertures being defined by a portion of the first member and a portion of the second member.
    Type: Grant
    Filed: March 22, 2010
    Date of Patent: August 7, 2012
    Assignee: United Technologies Corp.
    Inventors: Royce McKim, Rodney H. Warner
  • Patent number: 7888647
    Abstract: X-ray detector assemblies and related computed tomography systems are provided. In this regard, a representative X-ray detector assembly includes: a scintillator assembly having a scintillation component and an optical fiber; the scintillation component being operative to emit light responsive to X-rays being incident thereon; the optical fiber being positioned to receive light emitted from the scintillation component.
    Type: Grant
    Filed: April 30, 2008
    Date of Patent: February 15, 2011
    Assignee: United Technologies Corp.
    Inventors: Rodney H. Warner, Royce McKim
  • Patent number: 7876875
    Abstract: Computed tomography (CT) systems and related methods involving multi-target inspection are provided are provided. In this regard, a representative method includes: simultaneously directing X-rays toward multiple targets from an X-ray source; during the directing of the X-rays, independently reorienting the targets with respect to the X-ray source; and obtaining information corresponding to attenuation of the X-rays attributable to the multiple targets for producing computed tomography images of the targets.
    Type: Grant
    Filed: April 9, 2008
    Date of Patent: January 25, 2011
    Assignee: United Technologies Corp.
    Inventors: Rodney H. Warner, Royce McKim
  • Patent number: 7775715
    Abstract: A method of calibrating a computed tomography system includes the steps of mounting a scan geometry defining tool on a rotating object positioning unit of a computer tomography scanner. The scan geometry defining tool has structure of precisely measured dimensions. A beam is directed from an x-ray source of the computed tomography system through the structure of the scan geometry defining tool. A detected image after absorption of the x-ray from the scan geometry defining tool is analyzed, and utilized to determine a distance from the x-ray source spot location to the center of rotation of the object positioning unit. A beam is also directed from the x-ray source through a system performance test standard tool and analyzes a number of electronic and computer performance characteristics. The analyzed characteristics can be compared to expected characteristics to provide feedback on the operation of electronic and computer functions within the computed tomography system.
    Type: Grant
    Filed: August 28, 2008
    Date of Patent: August 17, 2010
    Assignee: United Technologies Corporation
    Inventors: Rodney H. Warner, Edwin L. Strickland, III, Henry W. Sikorski
  • Publication number: 20100202591
    Abstract: X-ray collimators, and related systems and methods involving such collimators are provided. In this regard, a representative X-ray collimator includes: a first member having channels located on a surface thereof; and a second member having protrusions located on a surface thereof; the first member and the second member being oriented such that the protrusions extend into the channels to define collimator apertures, each of the collimator apertures being defined by a portion of the first member and a portion of the second member.
    Type: Application
    Filed: March 22, 2010
    Publication date: August 12, 2010
    Applicant: United Technologies Corporation
    Inventors: Royce McKim, Rodney H. Warner
  • Publication number: 20100054396
    Abstract: A method of calibrating a computed tomography system includes the steps of mounting a scan geometry defining tool on a rotating object positioning unit of a computer tomography scanner. The scan geometry defining tool has structure of precisely measured dimensions. A beam is directed from an x-ray source of the computed tomography system through the structure of the scan geometry defining tool. A detected image after absorption of the x-ray from the scan geometry defining tool is analyzed, and utilized to determine a distance from the x-ray source spot location to the center of rotation of the object positioning unit. A beam is also directed from the x-ray source through a system performance test standard tool and analyzes a number of electronic and computer performance characteristics. The analyzed characteristics can be compared to expected characteristics to provide feedback on the operation of electronic and computer functions within the computed tomography system.
    Type: Application
    Filed: August 28, 2008
    Publication date: March 4, 2010
    Inventors: Rodney H. Warner, Edwin L. Strickland, III, Henry W. Silkorski
  • Patent number: 7639777
    Abstract: Computed tomography (CT) systems and related methods involving forward collimation are provided are provided. In this regard, a representative method involving forward collimation of X-rays includes: emitting X-rays from a housing in which an X-ray source is mounted; collimating the X-rays downstream of the housing; and directing the collimated X-rays at a target.
    Type: Grant
    Filed: February 26, 2008
    Date of Patent: December 29, 2009
    Assignee: United Technologies Corp.
    Inventors: Rodney H. Warner, Royce McKim
  • Publication number: 20090274264
    Abstract: Computed tomography systems and related methods involving localized measurements are provided. In this regard, a representative computed tomography system for analyzing a target is operative to determine, with a biased density value differing from an average density value for the target, a location of an interface of the target.
    Type: Application
    Filed: April 30, 2008
    Publication date: November 5, 2009
    Applicant: UNITED TECHNOLOGIES CORP.
    Inventors: Edwin L. Strickland, III, Rodney H. Warner
  • Publication number: 20090272908
    Abstract: X-ray detector assemblies and related computed tomography systems are provided. In this regard, a representative X-ray detector assembly includes: a scintillator assembly having a scintillation component and an optical fiber; the scintillation component being operative to emit light responsive to X-rays being incident thereon; the optical fiber being positioned to receive light emitted from the scintillation component.
    Type: Application
    Filed: April 30, 2008
    Publication date: November 5, 2009
    Applicant: UNITED TECHNOLOGIES CORP.
    Inventors: Rodney H. Warner, Royce McKim
  • Publication number: 20090257552
    Abstract: Computed tomography (CT) systems and related methods involving multi-target inspection are provided are provided. In this regard, a representative method includes: simultaneously directing X-rays toward multiple targets from an X-ray source; during the directing of the X-rays, independently reorienting the targets with respect to the X-ray source; and obtaining information corresponding to attenuation of the X-rays attributable to the multiple targets for producing computed tomography images of the targets.
    Type: Application
    Filed: April 9, 2008
    Publication date: October 15, 2009
    Applicant: UNITED TECHNOLOGIES CORP.
    Inventors: Rodney H. Warner, Royce McKim
  • Publication number: 20090225954
    Abstract: X-ray collimators, and related systems and methods involving such collimators are provided. In this regard, a representative X-ray collimator includes: a first member having channels located on a surface thereof; and a second member having protrusions located on a surface thereof; the first member and the second member being oriented such that the protrusions extend into the channels to define collimator apertures, each of the collimator apertures being defined by a portion of the first member and a portion of the second member.
    Type: Application
    Filed: March 6, 2008
    Publication date: September 10, 2009
    Applicant: UNITED TECHNOLOGIES CORP.
    Inventors: Royce McKim, Rodney H. Warner
  • Publication number: 20090213994
    Abstract: Computed tomography (CT) systems and related methods involving forward collimation are provided are provided. In this regard, a representative method involving forward collimation of X-rays includes: emitting X-rays from a housing in which an X-ray source is mounted; collimating the X-rays downstream of the housing; and directing the collimated X-rays at a target.
    Type: Application
    Filed: February 26, 2008
    Publication date: August 27, 2009
    Applicant: UNITED TECHNOLOGIES CORP.
    Inventors: Rodney H. Warner, Royce McKim
  • Publication number: 20090213984
    Abstract: Computed tomography (CT) systems and related methods involving post-target collimation are provided are provided. In this regard, a representative method involving post-target collimation of X-rays includes: emitting X-rays toward a target; and collimating the X-rays downstream of the target.
    Type: Application
    Filed: February 26, 2008
    Publication date: August 27, 2009
    Applicant: UNITED TECHNOLOGIES CORP.
    Inventors: Rodney H. Warner, Royce McKim