Abstract: A hybrid plasma or ionic reactor includes the basic components of both a plasma jet reactor and a plasma arc reactor, which components operate simultaneously to provide hot ionic gas and electrical arcing within a reaction chamber in a manner that significantly increases processing of material within the reaction chamber. Additionally, an improved plasma or ionic reactor uses multiple sets of arc electrodes disposed around a reaction chamber in a unique offset manner that operates to create a larger area in the center of the reaction or plasma chamber where the arcs travel between an anode and a cathode of a pair of electrodes, thereby effectively increasing the size of the reaction zone in which the arcs are present.

Abstract: An electrode assembly having a tubular support jacket that defines an internal compartment. The internal compartment is actively cooled by coolant. An electrode tip is coupled to the tubular support jacket. The electrode tip receives electricity through the tubular support jacket. An insulator construct surrounds at least part of the tubular support jacket. The insulator construct includes an insulation base, an insulation tube and an insulation cap. A gas supply conduit is interposed between the tubular support jacket and the insulation tube, wherein the gas supply conduit receives a working gas from a working gas supply. A thermally conductive casing surrounds at least part of the insulator construct. The thermally conductive casing is actively cooled. The thermally conductive casing actively cools the insulator construct, the underlying tubular support jacket, and thus the electrode tip. The active cooling reduces over-heating of the electrode tip and prevents excessive consumption and erosion.

Abstract: An electrode assembly having a tubular support jacket that defines an internal compartment. The internal compartment is actively cooled by coolant. An electrode tip is coupled to the tubular support jacket. The electrode tip receives electricity through the tubular support jacket. An insulator construct surrounds at least part of the tubular support jacket. The insulator construct includes an insulation base, an insulation tube and an insulation cap. A gas supply conduit is interposed between the tubular support jacket and the insulation tube, wherein the gas supply conduit receives a working gas from a working gas supply. A thermally conductive casing surrounds at least part of the insulator construct. The thermally conductive casing is actively cooled. The thermally conductive casing actively cools the insulator construct, the underlying tubular support jacket, and thus the electrode tip. The active cooling reduces over-heating of the electrode tip and prevents excessive consumption and erosion.

Abstract: A grinding assembly for grinding a weld joint of a workpiece includes a grinder apparatus, a grinder apparatus includes a grinding wheel configured to grind the weld joint, a member configured to receive the grinding wheel, the member being configured to be removably attached to the grinder apparatus, and a sensor assembly configured to detect a contact between the grinding wheel and the workpiece. The grinding assembly also includes a processing circuitry in communication with the grinder apparatus and configured to control operations of the grinder apparatus, the processing circuitry configured to receive weld defect information of the weld joint from an inspection assembly to create a contour grinding profile to grind the weld joint in a predetermined shape based on the received weld defect information, and a manipulator having an end configured to carry the grinder apparatus, the manipulator further configured to operate in multiple dimensions.

Abstract: An apparatus for the concurrent inspection of partially completed welds is described in which is utilized in combination with a moveable welder for forming a partially completed weld, and an ultrasonic generator mounted on a moveable welder in which is reciprocally moveable along a path of travel which is laterally disposed relative to the partially completed weld.