Patents by Inventor Rodrigo Favaron
Rodrigo Favaron has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 10968860Abstract: Provided is a cylinder liner having a first portion with a first thermal conductivity and a second portion with a second thermal conductivity. The first portion having the first thermal conductivity can include as-cast projections or a coating of a material, as desired. The first thermal conductivity can be greater than the second thermal conductivity. In this manner, the cylinder liner can exhibit a thermal conductivity gradient.Type: GrantFiled: February 14, 2020Date of Patent: April 6, 2021Assignee: ZYNP GROUP (U.S.A.) INC.Inventor: Rodrigo Favaron
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Publication number: 20200182187Abstract: Provided is a cylinder liner having a first portion with a first thermal conductivity and a second portion with a second thermal conductivity. The first portion having the first thermal conductivity can include as-cast projections or a coating of a material, as desired. The first thermal conductivity can be greater than the second thermal conductivity. In this manner, the cylinder liner can exhibit a thermal conductivity gradient.Type: ApplicationFiled: February 14, 2020Publication date: June 11, 2020Inventor: Rodrigo Favaron
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Patent number: 10677189Abstract: Provided is a cylinder liner having a first portion with a first thermal conductivity and a second portion with a second thermal conductivity. The first portion having the first thermal conductivity can include as-cast projections or a coating of a material, as desired. The first thermal conductivity can be greater than the second thermal conductivity. In this manner, the cylinder liner can exhibit a thermal conductivity gradient.Type: GrantFiled: January 29, 2018Date of Patent: June 9, 2020Assignee: ZYNP GROUP (U.S.A.) INC.Inventor: Rodrigo Favaron
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Patent number: 10215065Abstract: A valve device for an internal combustion engine may include a valve and a metallic tungsten matrix coating containing at least one tungsten nanocarbide disposed on at least a portion of the valve via a chemical vapor deposition (CVD) process. The coating may include a thickness ranging from 5 ?m to 150 ?m and a hardness between 500 HV and 2000 HV.Type: GrantFiled: October 31, 2013Date of Patent: February 26, 2019Assignees: Mahle Metal Leve S/A, Mahle International GmbHInventors: Rodrigo Favaron, Vinicius Bossoni Do Amaral
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Patent number: 10094325Abstract: Cylinder liners, methods of forming the same, and outer surface designs of a cylinder liner having as-cast projections with certain functional shapes are provided. The as-cast projections increase the clamping performance of the cylinder liner and do not result in any air gaps between a cast aluminum block and the cylinder liner.Type: GrantFiled: December 28, 2016Date of Patent: October 9, 2018Assignee: ZYNP INTERNATIONAL CORP.Inventor: Rodrigo Favaron
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Publication number: 20180216568Abstract: Provided is a cylinder liner having a first portion with a first thermal conductivity and a second portion with a second thermal conductivity. The first portion having the first thermal conductivity can include as-cast projections or a coating of a material, as desired. The first thermal conductivity can be greater than the second thermal conductivity. In this manner, the cylinder liner can exhibit a thermal conductivity gradient.Type: ApplicationFiled: January 29, 2018Publication date: August 2, 2018Inventor: Rodrigo Favaron
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Patent number: 9890858Abstract: A sliding element for an internal combustion engine may include a ferrous material base defining a plurality of surfaces. A binding nickel layer may be applied across all of the surfaces of the base. A deposited layer may be disposed on the binding layer. The deposited layer may include a metallic tungsten matrix and a tungsten carbide. The deposited layer may be provided with a thickness between 5 and 150 microns.Type: GrantFiled: June 28, 2013Date of Patent: February 13, 2018Assignees: Mahle Metal Leve S/A, Mahle International GmbHInventor: Rodrigo Favaron
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Patent number: 9732852Abstract: A three-piece oil ring for an internal combustion engine may include an expanding element defining at least a first side and a second side opposite the first side. A first upper annular segment may be associated with the first side of the expanding element. A second lower annular segment may be associated with the second side of the expanding element. The first annular segment and the second annular segment may each include a first internal side surface and a second external side surface. A metallic tungsten matrix coating may be disposed on at least one of the expanding element, the first annular segment and the second annular segment via chemical vapor deposition. The coating may contain a tungsten nanocarbide that may include at least one of WC, W2C, W3C and W12C. The coating may include a thickness between 5 ?m and 150 ?m and a hardness between 1000HV and 3500HV.Type: GrantFiled: September 24, 2013Date of Patent: August 15, 2017Assignees: Mahle Metal Leve S/A, Mahle International GmbHInventor: Rodrigo Favaron
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Patent number: 9702461Abstract: A piston ring for at least one of a piston of an internal combustion engine and a compressor may include at least one substantially annular metallic base having a nitrided layer. The base may include at least one chamfer and at least one outer surface that maintains contact with a layer of lubricating oil. The nitrided layer may exhibit a substantially constant thickness over at least one surface of the base and the at least one chamfer. The nitrided layer may include a nitrided diffusion layer that maintains direct contact with the layer of lubricating oil and has a residual tension ranging from +100 megapascal to ?100 megapascal.Type: GrantFiled: August 17, 2012Date of Patent: July 11, 2017Assignees: MAHLE Metal Leve S.A., MAHLE International GmbHInventors: Rodrigo Favaron, Gisela A. Marques
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Publication number: 20170107933Abstract: Cylinder liners, methods of forming the same, and outer surface designs of a cylinder liner having as-cast projections with certain functional shapes are provided. The as-cast projections increase the clamping performance of the cylinder liner and do not result in any air gaps between a cast aluminum block and the cylinder liner.Type: ApplicationFiled: December 28, 2016Publication date: April 20, 2017Inventor: Rodrigo Favaron
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Publication number: 20160010585Abstract: A cylinder sleeve for an aluminum engine block of an internal combustion engine may include a cylinder body for insert casting into the engine block. The cylinder body may be composed of a cast iron material and include a circumferential outer surface configured to face the engine block. A coating may be disposed via electrodeposition on the outer surface of the cylinder body. The coating may be composed of a nickel/phosphorous alloy and include a phosphorous content ranging from 1 percent to 70 percent.Type: ApplicationFiled: April 25, 2013Publication date: January 14, 2016Applicants: Mahle Metal Leve S/A, Mahle International GmbHInventor: Rodrigo Favaron
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Patent number: 9163726Abstract: The present invention refers to a piston ring, particularly for use in the piston channel of an internal combustion engine or a compressor, comprising at least a substantially ring-shaped metallic base (2) having at least a first region (20), at least a second region (21) and at least a gap (22), the first region (20) being positioned in a way substantially opposite to the gap (22), the ring comprising at least a nitrided layer (3) in the second region (21) and comprising at least reduction of the nitrided layer (3) in the first region (20), whereas the reduced nitrided layer (3) is at least partially blocked in the first region (20) due to the previous application of an intermediate layer (4).Type: GrantFiled: September 24, 2010Date of Patent: October 20, 2015Assignees: MAHLE International GmbH, MAHLE Metal Leve S/AInventors: Rodrigo Favaron, Robert Richard Banfield
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Publication number: 20150292370Abstract: A valve device for an internal combustion engine may include a valve and a metallic tungsten matric coating containing at least one tungsten nanocarbide disposed on at least a portion of the valve via a chemical vapor deposition (CVD) process. The coating may include a thickness ranging from 5 ?m to 150 ?m and a hardness between 500 HV and 2000 HV.Type: ApplicationFiled: October 31, 2013Publication date: October 15, 2015Inventors: Rodrigo Favaron, Vinicius Bossoni do Amaral
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Publication number: 20150240945Abstract: A three-piece oil ring for an internal combustion engine may include an expanding element defining at least a first side and a second side opposite the first side. A first upper annular segment may be associated with the first side of the expanding element. A second lower annular segment may be associated with the second side of the expanding element. The first annular segment and the second annular segment may each include a first internal side surface and a second external side surface. A metallic tungsten matrix coating may be disposed on at least one of the expanding element, the first annular segment and the second annular segment via chemical vapor deposition. The coating may contain a tungsten nanocarbide that may include at least one of WC, W2C, W3C and W12C. The coating may include a thickness between 5 ?m and 150 ?m and a hardness between 1000HV and 3500HV.Type: ApplicationFiled: September 24, 2013Publication date: August 27, 2015Inventor: Rodrigo Favaron
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Publication number: 20150167845Abstract: A sliding element for an internal combustion engine may include a ferrous material base defining a plurality of surfaces. A binding nickel layer may be applied across all of the surfaces of the base. A deposited layer may be disposed on the binding layer. The deposited layer may include a metallic tungsten matrix and a tungsten carbide. The deposited layer may be provided with a thickness between 5 and 150 microns.Type: ApplicationFiled: June 28, 2013Publication date: June 18, 2015Inventor: Rodrigo Favaron
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Publication number: 20150076769Abstract: A piston ring for at least one of a piston of an internal combustion engine and a compressor may include at least one substantially annular metallic base having a nitrided layer. The base may include at least one chamfer and at least one outer surface that maintains contact with a layer of lubricating oil. The nitrided layer may exhibit a substantially constant thickness over at least one surface of the base and the at least one chamfer. The nitrided layer may include a nitrided diffusion layer that maintains direct contact with the layer of lubricating oil and has a residual tension ranging from +100 megapascal to ?100 megapascal.Type: ApplicationFiled: August 17, 2012Publication date: March 19, 2015Applicants: Mahle International GmbH, Mahle - Metal Leve S/AInventors: Rodrigo Favaron, Gisela A. Marques
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Publication number: 20120248710Abstract: The present invention refers to a piston ring, particularly for use in the piston channel of an internal combustion engine or a compressor, comprising at least a substantially ring-shaped metallic base (2) having at least a first region (20), at least a second region (21) and at least a gap (22), the first region (20) being positioned in a way substantially opposite to the gap (22), the ring comprising at least a nitrided layer (3) in the second region (21) and comprising at least reduction of the nitrided layer (3) in the first region (20), whereas the reduced nitrided layer (3) is at least partially blocked in the first region (20) due to the previous application of an intermediate layer (4).Type: ApplicationFiled: September 24, 2010Publication date: October 4, 2012Applicants: MAHLE METAL LEVE S/A, MAHLE INTERNATIONAL GMBHInventors: Rodrigo Favaron, Robert Richard Banfield