Patents by Inventor Rodrigo Favaron

Rodrigo Favaron has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10968860
    Abstract: Provided is a cylinder liner having a first portion with a first thermal conductivity and a second portion with a second thermal conductivity. The first portion having the first thermal conductivity can include as-cast projections or a coating of a material, as desired. The first thermal conductivity can be greater than the second thermal conductivity. In this manner, the cylinder liner can exhibit a thermal conductivity gradient.
    Type: Grant
    Filed: February 14, 2020
    Date of Patent: April 6, 2021
    Assignee: ZYNP GROUP (U.S.A.) INC.
    Inventor: Rodrigo Favaron
  • Publication number: 20200182187
    Abstract: Provided is a cylinder liner having a first portion with a first thermal conductivity and a second portion with a second thermal conductivity. The first portion having the first thermal conductivity can include as-cast projections or a coating of a material, as desired. The first thermal conductivity can be greater than the second thermal conductivity. In this manner, the cylinder liner can exhibit a thermal conductivity gradient.
    Type: Application
    Filed: February 14, 2020
    Publication date: June 11, 2020
    Inventor: Rodrigo Favaron
  • Patent number: 10677189
    Abstract: Provided is a cylinder liner having a first portion with a first thermal conductivity and a second portion with a second thermal conductivity. The first portion having the first thermal conductivity can include as-cast projections or a coating of a material, as desired. The first thermal conductivity can be greater than the second thermal conductivity. In this manner, the cylinder liner can exhibit a thermal conductivity gradient.
    Type: Grant
    Filed: January 29, 2018
    Date of Patent: June 9, 2020
    Assignee: ZYNP GROUP (U.S.A.) INC.
    Inventor: Rodrigo Favaron
  • Patent number: 10215065
    Abstract: A valve device for an internal combustion engine may include a valve and a metallic tungsten matrix coating containing at least one tungsten nanocarbide disposed on at least a portion of the valve via a chemical vapor deposition (CVD) process. The coating may include a thickness ranging from 5 ?m to 150 ?m and a hardness between 500 HV and 2000 HV.
    Type: Grant
    Filed: October 31, 2013
    Date of Patent: February 26, 2019
    Assignees: Mahle Metal Leve S/A, Mahle International GmbH
    Inventors: Rodrigo Favaron, Vinicius Bossoni Do Amaral
  • Patent number: 10094325
    Abstract: Cylinder liners, methods of forming the same, and outer surface designs of a cylinder liner having as-cast projections with certain functional shapes are provided. The as-cast projections increase the clamping performance of the cylinder liner and do not result in any air gaps between a cast aluminum block and the cylinder liner.
    Type: Grant
    Filed: December 28, 2016
    Date of Patent: October 9, 2018
    Assignee: ZYNP INTERNATIONAL CORP.
    Inventor: Rodrigo Favaron
  • Publication number: 20180216568
    Abstract: Provided is a cylinder liner having a first portion with a first thermal conductivity and a second portion with a second thermal conductivity. The first portion having the first thermal conductivity can include as-cast projections or a coating of a material, as desired. The first thermal conductivity can be greater than the second thermal conductivity. In this manner, the cylinder liner can exhibit a thermal conductivity gradient.
    Type: Application
    Filed: January 29, 2018
    Publication date: August 2, 2018
    Inventor: Rodrigo Favaron
  • Patent number: 9890858
    Abstract: A sliding element for an internal combustion engine may include a ferrous material base defining a plurality of surfaces. A binding nickel layer may be applied across all of the surfaces of the base. A deposited layer may be disposed on the binding layer. The deposited layer may include a metallic tungsten matrix and a tungsten carbide. The deposited layer may be provided with a thickness between 5 and 150 microns.
    Type: Grant
    Filed: June 28, 2013
    Date of Patent: February 13, 2018
    Assignees: Mahle Metal Leve S/A, Mahle International GmbH
    Inventor: Rodrigo Favaron
  • Patent number: 9732852
    Abstract: A three-piece oil ring for an internal combustion engine may include an expanding element defining at least a first side and a second side opposite the first side. A first upper annular segment may be associated with the first side of the expanding element. A second lower annular segment may be associated with the second side of the expanding element. The first annular segment and the second annular segment may each include a first internal side surface and a second external side surface. A metallic tungsten matrix coating may be disposed on at least one of the expanding element, the first annular segment and the second annular segment via chemical vapor deposition. The coating may contain a tungsten nanocarbide that may include at least one of WC, W2C, W3C and W12C. The coating may include a thickness between 5 ?m and 150 ?m and a hardness between 1000HV and 3500HV.
    Type: Grant
    Filed: September 24, 2013
    Date of Patent: August 15, 2017
    Assignees: Mahle Metal Leve S/A, Mahle International GmbH
    Inventor: Rodrigo Favaron
  • Patent number: 9702461
    Abstract: A piston ring for at least one of a piston of an internal combustion engine and a compressor may include at least one substantially annular metallic base having a nitrided layer. The base may include at least one chamfer and at least one outer surface that maintains contact with a layer of lubricating oil. The nitrided layer may exhibit a substantially constant thickness over at least one surface of the base and the at least one chamfer. The nitrided layer may include a nitrided diffusion layer that maintains direct contact with the layer of lubricating oil and has a residual tension ranging from +100 megapascal to ?100 megapascal.
    Type: Grant
    Filed: August 17, 2012
    Date of Patent: July 11, 2017
    Assignees: MAHLE Metal Leve S.A., MAHLE International GmbH
    Inventors: Rodrigo Favaron, Gisela A. Marques
  • Publication number: 20170107933
    Abstract: Cylinder liners, methods of forming the same, and outer surface designs of a cylinder liner having as-cast projections with certain functional shapes are provided. The as-cast projections increase the clamping performance of the cylinder liner and do not result in any air gaps between a cast aluminum block and the cylinder liner.
    Type: Application
    Filed: December 28, 2016
    Publication date: April 20, 2017
    Inventor: Rodrigo Favaron
  • Publication number: 20160010585
    Abstract: A cylinder sleeve for an aluminum engine block of an internal combustion engine may include a cylinder body for insert casting into the engine block. The cylinder body may be composed of a cast iron material and include a circumferential outer surface configured to face the engine block. A coating may be disposed via electrodeposition on the outer surface of the cylinder body. The coating may be composed of a nickel/phosphorous alloy and include a phosphorous content ranging from 1 percent to 70 percent.
    Type: Application
    Filed: April 25, 2013
    Publication date: January 14, 2016
    Applicants: Mahle Metal Leve S/A, Mahle International GmbH
    Inventor: Rodrigo Favaron
  • Patent number: 9163726
    Abstract: The present invention refers to a piston ring, particularly for use in the piston channel of an internal combustion engine or a compressor, comprising at least a substantially ring-shaped metallic base (2) having at least a first region (20), at least a second region (21) and at least a gap (22), the first region (20) being positioned in a way substantially opposite to the gap (22), the ring comprising at least a nitrided layer (3) in the second region (21) and comprising at least reduction of the nitrided layer (3) in the first region (20), whereas the reduced nitrided layer (3) is at least partially blocked in the first region (20) due to the previous application of an intermediate layer (4).
    Type: Grant
    Filed: September 24, 2010
    Date of Patent: October 20, 2015
    Assignees: MAHLE International GmbH, MAHLE Metal Leve S/A
    Inventors: Rodrigo Favaron, Robert Richard Banfield
  • Publication number: 20150292370
    Abstract: A valve device for an internal combustion engine may include a valve and a metallic tungsten matric coating containing at least one tungsten nanocarbide disposed on at least a portion of the valve via a chemical vapor deposition (CVD) process. The coating may include a thickness ranging from 5 ?m to 150 ?m and a hardness between 500 HV and 2000 HV.
    Type: Application
    Filed: October 31, 2013
    Publication date: October 15, 2015
    Inventors: Rodrigo Favaron, Vinicius Bossoni do Amaral
  • Publication number: 20150240945
    Abstract: A three-piece oil ring for an internal combustion engine may include an expanding element defining at least a first side and a second side opposite the first side. A first upper annular segment may be associated with the first side of the expanding element. A second lower annular segment may be associated with the second side of the expanding element. The first annular segment and the second annular segment may each include a first internal side surface and a second external side surface. A metallic tungsten matrix coating may be disposed on at least one of the expanding element, the first annular segment and the second annular segment via chemical vapor deposition. The coating may contain a tungsten nanocarbide that may include at least one of WC, W2C, W3C and W12C. The coating may include a thickness between 5 ?m and 150 ?m and a hardness between 1000HV and 3500HV.
    Type: Application
    Filed: September 24, 2013
    Publication date: August 27, 2015
    Inventor: Rodrigo Favaron
  • Publication number: 20150167845
    Abstract: A sliding element for an internal combustion engine may include a ferrous material base defining a plurality of surfaces. A binding nickel layer may be applied across all of the surfaces of the base. A deposited layer may be disposed on the binding layer. The deposited layer may include a metallic tungsten matrix and a tungsten carbide. The deposited layer may be provided with a thickness between 5 and 150 microns.
    Type: Application
    Filed: June 28, 2013
    Publication date: June 18, 2015
    Inventor: Rodrigo Favaron
  • Publication number: 20150076769
    Abstract: A piston ring for at least one of a piston of an internal combustion engine and a compressor may include at least one substantially annular metallic base having a nitrided layer. The base may include at least one chamfer and at least one outer surface that maintains contact with a layer of lubricating oil. The nitrided layer may exhibit a substantially constant thickness over at least one surface of the base and the at least one chamfer. The nitrided layer may include a nitrided diffusion layer that maintains direct contact with the layer of lubricating oil and has a residual tension ranging from +100 megapascal to ?100 megapascal.
    Type: Application
    Filed: August 17, 2012
    Publication date: March 19, 2015
    Applicants: Mahle International GmbH, Mahle - Metal Leve S/A
    Inventors: Rodrigo Favaron, Gisela A. Marques
  • Publication number: 20120248710
    Abstract: The present invention refers to a piston ring, particularly for use in the piston channel of an internal combustion engine or a compressor, comprising at least a substantially ring-shaped metallic base (2) having at least a first region (20), at least a second region (21) and at least a gap (22), the first region (20) being positioned in a way substantially opposite to the gap (22), the ring comprising at least a nitrided layer (3) in the second region (21) and comprising at least reduction of the nitrided layer (3) in the first region (20), whereas the reduced nitrided layer (3) is at least partially blocked in the first region (20) due to the previous application of an intermediate layer (4).
    Type: Application
    Filed: September 24, 2010
    Publication date: October 4, 2012
    Applicants: MAHLE METAL LEVE S/A, MAHLE INTERNATIONAL GMBH
    Inventors: Rodrigo Favaron, Robert Richard Banfield