Abstract: One embodiment of the invention provides a system for identifying an anomalous movement of a reciprocating element in a reciprocating device, the system comprising: at least one sensing device for sensing a vibration signal of the reciprocating element; a processing apparatus for separating the vibration signal into a first component having a first frequency range and a second component having a second frequency range different than the first frequency range; and a device for at least one of analyzing or displaying at least one of the first or the second components of the vibration signal, wherein the vibration signal includes positional data of the reciprocating element along at least one axis of the reciprocating element.

Abstract: A system and method enable monitoring of a mechanical condition of a reciprocating compressor. The compressor includes a compressor frame, a pressure chamber, and a pressure head. A plurality of tie bolts are secured between the compressor frame and the pressure chamber head. A sensor assembly is secured to one of the plurality of tie bolts. The sensor assembly includes an elongation member positioned to extend in concert with extension of one of the tie bolts. A sensor measures extension of the elongation member to thereby monitor cylinder pressure.

Abstract: One embodiment of the invention provides a system for identifying an anomalous movement of a reciprocating element in a reciprocating device, the system comprising: at least one sensing device for sensing a vibration signal of the reciprocating element; a processing apparatus for separating the vibration signal into a first component having a first frequency range and a second component having a second frequency range different than the first frequency range; and a device for at least one of analyzing or displaying at least one of the first or the second components of the vibration signal, wherein the vibration signal includes positional data of the reciprocating element along at least one axis of the reciprocating element.

Abstract: Embodiments of the invention relate generally to the detection of anomalous or aberrant movement of a reciprocating element in a reciprocating device and, more particularly, to the analysis of one or more components of a vibration signal produced by such anomalous or aberrant movement of the reciprocating element. One embodiment of the invention provides a system for identifying an anomalous movement of a reciprocating element in a reciprocating device, the system comprising: at least one sensing device for sensing a vibration signal of the reciprocating element; a processing apparatus for separating the vibration signal into a first component having a first frequency range and a second component having a second frequency range different than the first frequency range; and an analysis device for analyzing, displaying, or both, at least one of the first and the second components of the vibration signal.

Abstract: A method for simulating a compressor valve leak is described. The method includes inducing a flow of gas past a compressor valve that is coupled to a bypass block, wherein the bypass block defines a first passageway and a second passageway therein, and wherein the bypass block is also coupled to a bypass valve that is in flow communication with the second passageway. The method also includes measuring a first temperature and a second temperature. The first temperature is the temperature of the gas flowing through the first passageway of the bypass block and the second temperature is the temperature of gas flowing within the second passageway. The method also includes adjusting the bypass valve to divert a portion of the gas flowing through the second passageway to create temperature conditions substantially similar to conditions that are created due to a compressor valve leak.

Abstract: A method for monitoring a condition of at least one valve positioned with respect to at least one of a first chamber and a second chamber of a reciprocating compressor is provided. The method includes establishing a compressor operation cycle including a valve opening event, a valve closing event and/or a rod reversal event. A crank angle is determined at each of the valve opening event, the valve closing event and/or the rod reversal event during the compressor operation cycle using at least one of a static pressure input and a machine speed input. The method further include diagnosing a valve leak condition during the compressor operation cycle at the valve closing event, wherein the at least one valve is closed.

Abstract: A system and method for monitoring the condition of a gear assembly analyzes a signal output by a vibration detector that is attached to the gear assembly. Each time that an amplitude of the signal output from the vibration detector exceeds a threshold value, the system assumes that a debris particle has passed between meshing parts of the gear assembly. The number of times that this occurs, and possibly the amplitude of the vibrations are analyzed to determine a condition of the gear assembly, and possibly a damage index. This system and method are particularly applicable to planetary gear arrangements where the vibration detector can be mounted on a fixed ring gear of the gear assembly, or a structure upon which the fixed ring gear is mounted.

Abstract: Embodiments of the invention relate generally to the detection of anomalous or aberrant movement of a reciprocating element in a reciprocating device and, more particularly, to the analysis of one or more components of a vibration signal produced by such anomalous or aberrant movement of the reciprocating element. One embodiment of the invention provides a system for identifying an anomalous movement of a reciprocating element in a reciprocating device, the system comprising: at least one sensing device for sensing a vibration signal of the reciprocating element; a processing apparatus for separating the vibration signal into a first component having a first frequency range and a second component having a second frequency range different than the first frequency range; and an analysis device for analyzing, displaying, or both, at least one of the first and the second components of the vibration signal.

Abstract: A method estimates closure of a suction valve. A number of samples are received, each including a reference and a pressure reading. Data points are determined from the samples, each including a reference and a pressure indicator. The reference indicator directly correlates to the reference reading, and the pressure indicator correlates to an average of pressure readings collected about the sample. The data points include a suction data point, a discharge data point, and an index data point. A best-fit linear equation representing data points from about the index data point to about the discharge data point is determined. A half-slope linear equation is also determined, which has half the slope of the best-fit linear equation and the index data point as one solution.

Abstract: A system and method for monitoring the condition of a gear assembly analyzes a signal output by a vibration detector that is attached to the gear assembly. Each time that an amplitude of the signal output from the vibration detector exceeds a threshold value, the system assumes that a debris particle has passed between meshing parts of the gear assembly. The number of times that this occurs, and possibly the amplitude of the vibrations are analyzed to determine a condition of the gear assembly, and possibly a damage index. This system and method are particularly applicable to planetary gear arrangements where the vibration detector can be mounted on a fixed ring gear of the gear assembly, or a structure upon which the fixed ring gear is mounted.

Abstract: A method for simulating a compressor valve leak is described. The method includes inducing a flow of gas past a compressor valve that is coupled to a bypass block, wherein the bypass block defines a first passageway and a second passageway therein, and wherein the bypass block is also coupled to a bypass valve that is in flow communication with the second passageway. The method also includes measuring a first temperature and a second temperature. The first temperature is the temperature of the gas flowing through the first passageway of the bypass block and the second temperature is the temperature of gas flowing within the second passageway. The method also includes adjusting the bypass valve to divert a portion of the gas flowing through the second passageway to create temperature conditions substantially similar to conditions that are created due to a compressor valve leak.

Abstract: A method for monitoring a condition of a piston rod of a reciprocating compressor is provided. The piston rod having a length defined between a piston end and a crosshead end. The method includes positioning a first probe with respect to the piston rod along a x-axis and positioning a second probe with respect to the piston rod along a y-axis coplanar with and substantially perpendicular to the x-axis. A current ringing vibration amplitude greater than ten times a maximum of a one-hour average and a noise floor at a ringing frequency is detected, and a bent rod condition is diagnosed.

Abstract: A system and method enable monitoring of a mechanical condition of a reciprocating compressor. The compressor includes a compressor frame, a pressure chamber, and a pressure head. A plurality of tie bolts are secured between the compressor frame and the pressure chamber head. A sensor assembly is secured to one of the plurality of tie bolts. The sensor assembly includes an elongation member positioned to extend in concert with extension of one of the tie bolts. A sensor measures extension of the elongation member to thereby monitor cylinder pressure.

Abstract: A method for monitoring a condition of a piston rod of a reciprocating compressor is provided. The piston rod having a length defined between a piston end and a crosshead end. The method includes positioning a first probe with respect to the piston rod along a x-axis and positioning a second probe with respect to the piston rod along a y-axis coplanar with and substantially perpendicular to the x-axis. A current ringing vibration amplitude greater than ten times a maximum of a one-hour average and a noise floor at a ringing frequency is detected, and a bent rod condition is diagnosed.

Abstract: A method for monitoring a condition of at least one valve positioned with respect to at least one of a first chamber and a second chamber of a reciprocating compressor is provided. The method includes establishing a compressor operation cycle including a valve opening event, a valve closing event and/or a rod reversal event. A crank angle is determined at each of the valve opening event, the valve closing event and/or the rod reversal event during the compressor operation cycle using at least one of a static pressure input and a machine speed input. The method further include diagnosing a valve leak condition during the compressor operation cycle at the valve closing event, wherein the at least one valve is closed.

Abstract: A system for determining impulse events of an asset by sampling and digitizing a complex signal sensed by a transducer monitoring the asset into a digitized signal with a sampling device operatively coupled to the transducer, transforming the digitized signal into a plurality of maximum and minimum value pairs each pair having an associated location correlated to a relative movement of a moving member of the asset with a processor operatively coupled to the sampling device, and a monitor and/or a computerized condition monitor having the processor integrally formed therewith or operatively coupled thereto for comparing at least one of the plurality of maximum and minimum value pairs and its respective location to at least one known value for determining impulse events based on the comparison step for providing asset protection.

Abstract: A system for determining impulse events of an asset by sampling and digitizing a complex signal sensed by a transducer monitoring the asset into a digitized signal with a sampling device operatively coupled to the transducer, transforming the digitized signal into a plurality of maximum and minimum value pairs each pair having an associated location correlated to a relative movement of a moving member of the asset with a processor operatively coupled to the sampling device, and a monitor and/or a computerized condition monitor having the processor integrally formed therewith or operatively coupled thereto for comparing at least one of said plurality of maximum and minimum value pairs and its respective location to at least one known value for determining impulse events based on the comparison step for providing asset protection.

Abstract: A transducer calibration apparatus and method for transforming both previously established transducer parameters for a transducer calibrated to a first target object material and measured transducer parameters for the transducer monitoring a second different target object material into a calibration parameter and transforming the output of the transducer and thus, the use of the transducer, from the first target object material used to calibrate the transducer to the second different target object material being subsequently monitored by the transducer by linearizing the output of the transducer into gap values as a function of the calculated calibration parameter and then, generating alarms based on the linearized output of the transducer exceeding established limits and using the alarms to automatically shut down a machine being monitored by the transducer and/or automatically annunciate machine problems to personnel.

Abstract: A transducer calibration apparatus and method for transforming both previously established transducer parameters for a transducer calibrated to a first target object material and measured transducer parameters for the transducer monitoring a second different target object material into a calibration parameter and transforming the output of the transducer and thus, the use of the transducer, from the first target object material used to calibrate the transducer to the second different target object material being subsequently monitored by the transducer by linearizing the output of the transducer into gap values as a function of the calculated calibration parameter and then, generating alarms based on the linearized output of the transducer exceeding established limits and using the alarms to automatically shut down a machine being monitored by the transducer and/or automatically annunciate machine problems to personnel.

Abstract: A method and apparatus for compressing, storing and transmitting measurement data correlative to machine status is disclosed in which the measurement data is continuously sensed, sampled and processed to extract significant spectral elements including magnitude and phase information from each successive period of the originally measured data and to store those spectral elements in a memory means from an initial period of significant spectral elements and each successive period of significant spectral elements which have changed since the previous period for developing a compressed data history correlative to a continuous history of the status of the machine being monitored and from which continuous signals can be regenerated and analyzed for any earlier historical time.