Patents by Inventor Roger Alan Lindley

Roger Alan Lindley has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11794441
    Abstract: The present disclosure is a method of bonding an electrostatic chuck to a temperature control base. According to the embodiments, a bonding layer is formed between a dielectric body comprising the electrostatic chuck and a temperature control base. A flow aperture extends through the dielectric body and is aligned with a flow aperture in the temperature control base. The bonding layer is also configured with an opening that aligns with apertures in the dielectric body and the temperature control base. In one aspect, a porous plug may be disposed within the flow aperture to protect the bonding layer. In another aspect, a seal is disposed within the flow aperture to seal off the boding layer from gases in the flow aperture.
    Type: Grant
    Filed: November 11, 2021
    Date of Patent: October 24, 2023
    Assignee: Applied Materials, Inc.
    Inventors: Vijay D. Parkhe, Roger Alan Lindley
  • Publication number: 20220063236
    Abstract: The present disclosure is a method of bonding an electrostatic chuck to a temperature control base. According to the embodiments, a bonding layer is formed between a dielectric body comprising the electrostatic chuck and a temperature control base. A flow aperture extends through the dielectric body and is aligned with a flow aperture in the temperature control base. The bonding layer is also configured with an opening that aligns with apertures in the dielectric body and the temperature control base. In one aspect, a porous plug may be disposed within the flow aperture to protect the bonding layer. In another aspect, a seal is disposed within the flow aperture to seal off the boding layer from gases in the flow aperture.
    Type: Application
    Filed: November 11, 2021
    Publication date: March 3, 2022
    Inventors: Vijay D. PARKHE, Roger Alan LINDLEY
  • Patent number: 11192323
    Abstract: The present disclosure is a method of bonding an electrostatic chuck to a temperature control base. According to the embodiments, a bonding layer is formed between a dielectric body comprising the electrostatic chuck and a temperature control base. A flow aperture extends through the dielectric body and is aligned with a flow aperture in the temperature control base. The bonding layer is also configured with an opening that aligns with apertures in the dielectric body and the temperature control base. In one aspect, a porous plug may be disposed within the flow aperture to protect the bonding layer. In another aspect, a seal is disposed within the flow aperture to seal off the boding layer from gases in the flow aperture.
    Type: Grant
    Filed: May 18, 2020
    Date of Patent: December 7, 2021
    Assignee: Applied Materials, Inc.
    Inventors: Vijay D. Parkhe, Roger Alan Lindley
  • Publication number: 20200276785
    Abstract: The present disclosure is a method of bonding an electrostatic chuck to a temperature control base. According to the embodiments, a bonding layer is formed between a dielectric body comprising the electrostatic chuck and a temperature control base. A flow aperture extends through the dielectric body and is aligned with a flow aperture in the temperature control base. The bonding layer is also configured with an opening that aligns with apertures in the dielectric body and the temperature control base. In one aspect, a porous plug may be disposed within the flow aperture to protect the bonding layer. In another aspect, a seal is disposed within the flow aperture to seal off the boding layer from gases in the flow aperture.
    Type: Application
    Filed: May 18, 2020
    Publication date: September 3, 2020
    Inventors: Vijay D. PARKHE, Roger Alan LINDLEY
  • Patent number: 10763150
    Abstract: The present disclosure generally relates to plasma assisted or plasma enhanced processing chambers. More specifically, embodiments herein relate to electrostatic chucking (ESC) substrate supports configured to provide independent pulses of direct-current (“DC”) voltage through a switching system to electrodes disposed in the ESC substrate support. In some embodiments, the switching system can independently alter the frequency and duty cycle of the pulsed DC voltage that is coupled to each electrode. In some embodiments, during processing of the substrate, the process rate, such as etch rate or deposition rate, can be controlled independently in regions of the substrate because the process rate is a function of the frequency and duty cycle of the pulsed DC voltage. The processing uniformity of the process performed on the substrate is improved.
    Type: Grant
    Filed: September 20, 2017
    Date of Patent: September 1, 2020
    Assignee: Applied Materials, Inc.
    Inventors: Roger Alan Lindley, Philip Allan Kraus, Thai Cheng Chua
  • Patent number: 10688750
    Abstract: The present disclosure is a method of bonding an electrostatic chuck to a temperature control base. According to the embodiments, a bonding layer is formed between a dielectric body comprising the electrostatic chuck and a temperature control base. A flow aperture extends through the dielectric body and is aligned with a flow aperture in the temperature control base. The bonding layer is also configured with an opening that aligns with apertures in the dielectric body and the temperature control base. In one aspect, a porous plug may be disposed within the flow aperture to protect the bonding layer. In another aspect, a seal is disposed within the flow aperture to seal off the boding layer from gases in the flow aperture.
    Type: Grant
    Filed: October 3, 2017
    Date of Patent: June 23, 2020
    Assignee: Applied Materials, Inc.
    Inventors: Vijay D. Parkhe, Roger Alan Lindley
  • Publication number: 20190099977
    Abstract: The present disclosure is a method of bonding an electrostatic chuck to a temperature control base. According to the embodiments, a bonding layer is formed between a dielectric body comprising the electrostatic chuck and a temperature control base. A flow aperture extends through the dielectric body and is aligned with a flow aperture in the temperature control base. The bonding layer is also configured with an opening that aligns with apertures in the dielectric body and the temperature control base. In one aspect, a porous plug may be disposed within the flow aperture to protect the bonding layer. In another aspect, a seal is disposed within the flow aperture to seal off the boding layer from gases in the flow aperture.
    Type: Application
    Filed: October 3, 2017
    Publication date: April 4, 2019
    Inventors: Vijay D. PARKHE, Roger Alan LINDLEY
  • Publication number: 20190088522
    Abstract: The present disclosure generally relates to plasma assisted or plasma enhanced processing chambers. More specifically, embodiments herein relate to electrostatic chucking (ESC) substrate supports configured to provide independent pulses of direct-current (“DC”) voltage through a switching system to electrodes disposed in the ESC substrate support. In some embodiments, the switching system can independently alter the frequency and duty cycle of the pulsed DC voltage that is coupled to each electrode. In some embodiments, during processing of the substrate, the process rate, such as etch rate or deposition rate, can be controlled independently in regions of the substrate because the process rate is a function of the frequency and duty cycle of the pulsed DC voltage. The processing uniformity of the process performed on the substrate is improved.
    Type: Application
    Filed: September 20, 2017
    Publication date: March 21, 2019
    Inventors: Roger Alan LINDLEY, Philip Allan KRAUS, Thai Cheng CHUA
  • Publication number: 20180366306
    Abstract: Implementations described herein provide a substrate support assembly which enables tuning of a plasma within a plasma chamber. In one embodiment, a method for tuning a plasma in a chamber is provided. The method includes providing a first radio frequency power and a direct current power to a first electrode in a substrate support assembly, providing a second radio frequency power to a second electrode in the substrate support assembly at a different location than the first electrode, monitoring parameters of the first and second radio frequency power, and adjusting one or both of the first and second radio frequency power based on the monitored parameters.
    Type: Application
    Filed: August 27, 2018
    Publication date: December 20, 2018
    Inventors: Yang YANG, Kartik RAMASWAMY, Steven LANE, Lawrence WONG, Shahid RAUF, Andrew NGUYEN, Kenneth S. COLLINS, Roger Alan LINDLEY
  • Patent number: 10153139
    Abstract: Implementations described herein provide a substrate support assembly which enables tuning of a plasma within a plasma chamber. In one embodiment, a method for tuning a plasma in a chamber is provided. The method includes providing a first radio frequency power and a direct current power to a first electrode in a substrate support assembly, providing a second radio frequency power to a second electrode in the substrate support assembly at a different location than the first electrode, monitoring parameters of the first and second radio frequency power, and adjusting one or both of the first and second radio frequency power based on the monitored parameters.
    Type: Grant
    Filed: June 17, 2015
    Date of Patent: December 11, 2018
    Assignee: Applied Materials, Inc.
    Inventors: Yang Yang, Kartik Ramaswamy, Steven Lane, Lawrence Wong, Shahid Rauf, Andrew Nguyen, Kenneth S. Collins, Roger Alan Lindley
  • Publication number: 20160372307
    Abstract: Implementations described herein provide a substrate support assembly which enables tuning of a plasma within a plasma chamber. In one embodiment, a method for tuning a plasma in a chamber is provided. The method includes providing a first radio frequency power and a direct current power to a first electrode in a substrate support assembly, providing a second radio frequency power to a second electrode in the substrate support assembly at a different location than the first electrode, monitoring parameters of the first and second radio frequency power, and adjusting one or both of the first and second radio frequency power based on the monitored parameters.
    Type: Application
    Filed: June 17, 2015
    Publication date: December 22, 2016
    Inventors: YANG YANG, Kartik RAMASWAMY, Steven LANE, Lawrence WONG, Shahid RAUF, Andrew NGUYEN, Kenneth S. COLLINS, Roger Alan LINDLEY
  • Patent number: 8936696
    Abstract: A magnetic field generator which provides greater control over the magnetic field is provided. The magnetic field generator has a plurality of overlapping main magnetic coil sections for forming a magnetic field generally parallel to the top surface of the supporting member. In other embodiments, sub-magnetic coil sections are placed symmetrically around the main magnetic coil sections.
    Type: Grant
    Filed: January 21, 2011
    Date of Patent: January 20, 2015
    Assignee: Applied Materials, Inc.
    Inventors: Roger Alan Lindley, Jingbao Liu, Bryan Y. Pu, Keiji Horioka
  • Patent number: 8527081
    Abstract: Methods and apparatus for automated validation of semiconductor process steps are provided herein. In some examples, a method for validating a semiconductor process recipe includes: selecting a rule set describing an operating window for a semiconductor process tool; checking parameter values defined by steps in the semiconductor process recipe against limit-checking rules of the rule set to produce first results; determining step types from the steps in the semiconductor process recipe using step definition rules of the rule set to produce second results; checking transitions between the step types against step transition rules of the rule set to produce third results; and generating, using the computer, validation data for use of the semiconductor process recipe with the semiconductor process tool based on the first, the second, and the third results.
    Type: Grant
    Filed: March 10, 2011
    Date of Patent: September 3, 2013
    Assignee: Applied Materials, Inc.
    Inventors: Charles Hardy, Roger Alan Lindley
  • Patent number: 8382939
    Abstract: A method and apparatus for providing flow into a processing chamber are provided. In one embodiment, a vacuum processing chamber is provided that includes a substrate support pedestal disposed in an interior volume of a chamber body, a lid enclosing the interior volume, a gas distribution plate positioned below the lid and above the substrate support pedestal, and a vortex inducing gas inlet oriented to induce a vortex of gas circulating in a plenum around a center line of the chamber body prior to the gas passing through the gas distribution plate.
    Type: Grant
    Filed: July 13, 2009
    Date of Patent: February 26, 2013
    Assignee: Applied Materials, Inc.
    Inventors: Michael Charles Kutney, Roger Alan Lindley
  • Publication number: 20120053719
    Abstract: Methods and apparatus for automated validation of semiconductor process steps are provided herein. In some examples, a method for validating a semiconductor process recipe includes: selecting a rule set describing an operating window for a semiconductor process tool; checking parameter values defined by steps in the semiconductor process recipe against limit-checking rules of the rule set to produce first results; determining step types from the steps in the semiconductor process recipe using step definition rules of the rule set to produce second results; checking transitions between the step types against step transition rules of the rule set to produce third results; and generating, using the computer, validation data for use of the semiconductor process recipe with the semiconductor process tool based on the first, the second, and the third results.
    Type: Application
    Filed: March 10, 2011
    Publication date: March 1, 2012
    Applicant: APPLIED MATERIALS, INC.
    Inventors: CHARLES HARDY, ROGER ALAN LINDLEY
  • Publication number: 20110115589
    Abstract: A magnetic field generator which provides greater control over the magnetic field is provided. The magnetic field generator has a plurality of overlapping main magnetic coil sections for forming a magnetic field generally parallel to the top surface of the supporting member. In other embodiments, sub-magnetic coil sections are placed symmetrically around the main magnetic coil sections.
    Type: Application
    Filed: January 21, 2011
    Publication date: May 19, 2011
    Applicant: APPLIED MATERIALS, INC.
    Inventors: ROGER ALAN LINDLEY, JINGBAO LIU, BRYAN Y. PU, KEIJI HORIOKA
  • Patent number: 7879186
    Abstract: A magnetic field generator which provides greater control over the magnetic field is provided. The magnetic field generator has a plurality of overlapping main magnetic coil sections for forming a magnetic field generally parallel to the top surface of the supporting member. In other embodiments, sub-magnetic coil sections are placed symmetrically around the main magnetic coil sections.
    Type: Grant
    Filed: September 4, 2008
    Date of Patent: February 1, 2011
    Assignee: Applied Materials, Inc.
    Inventors: Roger Alan Lindley, Jingbao Liu, Bryan Y. Pu, Keiji Horioka
  • Publication number: 20110006038
    Abstract: A method and apparatus for providing flow into a processing chamber are provided. In one embodiment, a vacuum processing chamber is provided that includes a substrate support pedestal disposed in an interior volume of a chamber body, a lid enclosing the interior volume, a gas distribution plate positioned below the lid and above the substrate support pedestal, and a vortex inducing gas inlet oriented to induce a vortex of gas circulating in a plenum around a center line of the chamber body prior to the gas passing through the gas distribution plate.
    Type: Application
    Filed: July 13, 2009
    Publication date: January 13, 2011
    Inventors: Michael Charles Kutney, Roger Alan Lindley
  • Publication number: 20090008033
    Abstract: A magnetic field generator which provides greater control over the magnetic field is provided. The magnetic field generator has a plurality of overlapping main magnetic coil sections for forming a magnetic field generally parallel to the top surface of the supporting member. In other embodiments, sub-magnetic coil sections are placed symmetrically around the main magnetic coil sections.
    Type: Application
    Filed: September 4, 2008
    Publication date: January 8, 2009
    Applicant: APPLIED MATERIALS, INC.
    Inventors: Roger Alan Lindley, Jingbao Liu, Bryan Y. Pu, Keiji Horioka
  • Publication number: 20080257261
    Abstract: Embodiments of the present invention relate to plasma processing apparatus and methods of use thereof. In some embodiments, a plasma control magnet assembly includes a plurality of magnets arranged in a predetermined pattern that generate a magnetic field having a strength greater than 10 Gauss in a region proximate the assembly and less than 10 Gauss in a region remote from the assembly.
    Type: Application
    Filed: April 22, 2007
    Publication date: October 23, 2008
    Applicant: APPLIED MATERIALS, INC.
    Inventors: Hiroji Hanawa, Andrew Nguyen, Keiji Horiaka, Kallol Bera, Kenneth S. Collins, Lawrence Wong, Martin Jeff Salinas, Roger Alan Lindley, Hong S. Yang