Abstract: Force data is monitored by a strain gauge during a preparatory setup operation of an insertion process during which a sample fastener is installed into a host material by a fastener press. Mathematical algorithms are utilized to determine an optimal insertion force, while a predetermined insertion velocity is maintained throughout the installation process regardless of the force required. With the ram velocity held constant, the insertion force is measured during the installation process and compared to the elapsed time to obtain a force slope. A data point on the force slope which corresponds to the point at which the force slope abruptly increases is captured and recorded as the optimal insertion force. This optimal force is then used by the press for all fasteners/host-material installations of the sample type.

Abstract: Precise motion of the ram of a fastener press is controlled by high torque and low torque motors for high speed/low force and high force pressing of the ram by the ram, respectively. The high torque motor means drive passes through a bidirectional overrunning clutch. The clutch is controlled by the relative motion of the two separate motor drive speeds of which are regulated by a controller. The clutching motion is therefore controlled only by the relative speed of its drive versus driven components. This provides an extremely smooth and responsive transition between high speed/low force and low speed/high force operation of the ram so that the pressing cycle can be as fast and efficient as possible.

Abstract: Force data is monitored by a strain gauge during a preparatory setup operation of an insertion process during which a sample fastener is installed into a host material by a fastener press. Mathematical algorithms are utilized to determine an optimal insertion force, while a predetermined insertion velocity is maintained throughout the installation process regardless of the force required. With the ram velocity held constant, the insertion force is measured during the installation process and compared to the elapsed time to obtain a force slope. A data point on the force slope which corresponds to the point at which the force slope abruptly increases is captured and recorded as the optimal insertion force. This optimal force is then used by the press for all fasteners/host-material installations of the sample type.

Abstract: Precise motion of the ram of a fastener press is controlled by high torque and low torque motors for high speed/low force and high force pressing of the ram by the ram, respectively. The high torque motor means drive passes through a bidirectional overrunning clutch. The clutch is controlled by the relative motion of the two separate motor drive speeds of which are regulated by a controller. The clutching motion is therefore controlled only by the relative speed of its drive versus driven components. This provides an extremely smooth and responsive transition between high speed/low force and low speed/high force operation of the ram so that the pressing cycle can be as fast and efficient as possible.

Abstract: A tool for installing blind threaded inserts utilizes an expanding mandrel to engage the threads of the insert being installed. The expanding mandrel is an externally threaded assembly having a plurality of movable segments separated by axially-extending radial slots. The slot width is chosen such that when the mandrel is in a collapsed state the external diameter of the mandrel will pass through the minor diameter of the insert's internal thread. The segments are movable radially between a collapsed state, the condition of the mandrel segments when they are in their inward most position of minimum diameter, and an expanded state, when the mandrel segments are moved outwardly to their position of maximum diameter. The mandrel of the invention also extends and retracts axially to compress and thereby install the deformable insert.

Abstract: A tool for installing blind threaded inserts utilizes an expanding mandrel to engage the threads of the insert being installed. The expanding mandrel is an externally threaded assembly having a plurality of movable segments separated by axially-extending radial slots. The slot width is chosen such that when the mandrel is in a collapsed state the external diameter of the mandrel will pass through the minor diameter of the insert's internal thread. The segments are movable radially between a collapsed state, the condition of the mandrel segments when they are in their inward most position of minimum diameter, and an expanded state, when the mandrel segments are moved outwardly to their position of maximum diameter. The mandrel of the invention also extends and retracts axially to compress and thereby install the deformable insert.