Abstract: The present disclosure relates to an iron-chromium-aluminum (Fe—Cr—Al) powder suitable for additive manufacturing and to an additive manufacturing process. The present disclosure also relates to an additive manufactured object.

Abstract: A method of reducing the oxygen content of a powder is provided. A canister is prepared with a getter, filled with the powder to be densified, sealed and evacuated. The canister is subjected to a hydrogen atmosphere at an elevated temperature whereby hydrogen diffuses into the canister through the walls thereof. The hydrogen forms moisture when reacted with the oxygen of the powder and the moisture in the reacted with the getter in order to remove oxygen from the powder to the getter. The atmosphere outside the canister is then altered to an inert atmosphere or vacuum, whereby hydrogen diffuses out of the canister. A dense body having a controlled amount of oxygen can thereafter be produced by conventional powder metallurgy techniques.

Abstract: A method of joining at least two components (1, 2), such as tubes, where at least one of the components (1, 2) comprises, or is made of, a material which is difficult to weld, comprises the step of welding the components together and then thermally insulating the weld joint (3) using a sleeve (4) for example.

Abstract: A method of reducing the oxygen content of a powder is provided. A canister is prepared with a getter, filled with the powder to be densified, sealed and evacuated. The canister is subjected to a hydrogen atmosphere at an elevated temperature whereby hydrogen diffuses into the canister through the walls thereof. The hydroge forms moisture when reacted with the oxygen of the powder and the moisture in the reacted with the getter in order to remove oxygen from the powder to the getter. The atmosphere outside the canister is then altered to an inert atmosphere or vacuum, whereby hydrogen diffuses out of the canister. A dense body having a controlled amount of oxygen can thereafter be produced by conventional powder metallurgy techniques.

Abstract: Method of joining at least two components (2, 3) utilising a fitting (1), where at least one of the components comprises, or is made of, a material which is difficult to weld. The components (2, 3) are provided with thicker walls at the end surfaces (6) that are to be joined. At least one of the thicker end walls is provided with an internal or external thread (T) and said at least two components are joined together by screwing said threaded end walls into and/or onto the fitting (1).

Abstract: Radiant tube in a cracking furnace is disclosed. Hydrocarbons are cracked into ethylene in the tube through which hydrocarbons flow, which tube is heated from the outside to a temperature where cracking occurs. The tube is made from a FeCrAl material containing, in addition to Fe, 10 to 25% by weight of Cr, 1 to 10% by weight of Al and 1.5 to 5% by weight of Mo. Optionally, the material comprises up to a total of 2.2 wt. %, preferably up to 2.0 wt. % and more preferably up to 1.0 wt. %, of one or more alloying materials selected from the group consisting of tantalum, hafnium, zirconium, yttrium, nitrogen, carbon and oxygen.

Abstract: A method of producing an FeCrAl material by gas atomization, and a high temperature material produced by the method. In addition to containing iron (Fe), chromium (Cr), and aluminium (Al) the material also contains minor fractions of one or more of the materials molybdenum (Mo), hafnium (Hf), zirconium (Zr), yttrium (Y), nitrogen (N), carbon (C) and oxygen (O). The smelt to be atomized contains 0.05-0.50 percent by weight tantalum (Ta) and less than 0.10 percent by weight titanium (Ti). Nitrogen gas (N2) is used as an atomizing gas, to which an amount of oxygen gas (O2) is added, the amount of oxygen gas being such as to cause the atomized powder to contain 0.02-0.10 percent by weight oxygen (O) and 0.01-0.06 percent by weight nitrogen (N).

Abstract: This invention relates to an alloy suitable for use in industrial and other heating applications, having a ferritic stainless steel alloy comprising, in weight %, less than 0.02% carbon; ≦0.5% silicon; ≦0.2% manganese; 10.0-40.0% chromium; ≦0.6% nickel; ≦0.01% copper; 2.0-10.0% aluminum; one or more of Sc, Y, La, Ce, Ti, Zr, Hf, V, Nb and Ta in an amount of 0.1-1.0; remainder iron and unavoidable impurities. A heating element of this alloy is provided. A diffusion furnace having such a heating element is also provided.

Abstract: A method of producing an FeCrAl material by gas atomization, wherein in addition to containing iron (Fe), chromium (Cr) and aluminium (Al) the material also contains minor fractions of one or more of the materials molybdenum (Mo), hafnium (Hf), zirconium (Zr), yttrium (Y), nitrogen (N), carbon (C) and oxygen (O). The invention is characterized by causing the smelt to be atomized to contain 0.05-0.50 percent by weight tantalum (Ta) and, at the same time, less than 0.10 percent by weight titanium (Ti). According to one highly preferred embodiment, nitrogen gas (N2) is used as an atomizing gas to which a given amount of oxygen gas (O2) is added, said amount of oxygen gas being such as to cause the atomized powder to contain 0.02-0.10 percent by weight oxygen (O) at the same time as the nitrogen content of the powder is 0.01-0.06 percent by weight. The invention also relates to a high temperature material.

Abstract: This invention relates to an alloy suitable for use in industrial and other heating applications, having a ferritic stainless steel alloy comprising, in weight %, less than 0.02% carbon; ≦0.5% silicon; ≦0.2% manganese; 10.0-40.0% chromium; ≦0.6% nickel; ≦0.01% copper; 2.0-10.0% aluminum; one or more of Sc, Y, La, Ce, Ti, Zr, Hf, V, Nb and Ta in an amount of 0.1-1.0; remainder iron and unavoidable impurities. A heating element of this alloy is provided. A diffusion furnace having such a heating element is also provided.

Abstract: A dispersion hardened FeCrAl-alloy and method of its production which includes in one step, forming a nitride dispersion in a FeCr-alloy, whereby this nitride dispersion includes one or more of the basic elements hafnium, titanium and zirconium, and, in a later step aluminum is added to the nitrided FeCr-alloy. The unfavorable formation of aluminum nitrides has thereby been avoided by adding aluminum after the nitriding. A FeCrAl-alloy with high high temperature strength and high creep strength has thereby been achieved.