Abstract: Method for determining the refractive index (n) of a material of a contact lens, in particular of a soft contact lens, the contact lens (1) having a first surface and a second surface defining a lens geometry there between, by measuring the wavefront issued by the contact lens (1) with a wavefront sensor (4), obtaining data of the geometry of at least one section of the contact lens (1) with an optical coherence tomography system (3) and communicating the geometry of the at least one section of the contact lens (1) from the optical coherence tomography system (3) to an analyzer, particularly a computer, and determining the refractive index (n) of the material of the contact lens from the geometry of the at least one section of the contact lens and from the wavefront issued by the contact lens (1).

Abstract: A carrier for carrying an ophthalmic lens comprises: a basket (10) comprising a basket wall defining a concave cavity for accommodating an ophthalmic lens (100), the basket further comprising at least three recesses (12) arranged in the basket wall at different locations along the circumference of the basket (10); and a retainer (20) comprising at least three retainer arms (21) arranged in a star-shaped configuration corresponding to the arrangement of the recesses (12) along the circumference of the basket (10). In an assembled state each retainer arm (21) of the retainer (20) engages with a corresponding one of the recesses (12) in the basket wall of the basket (10) to retain the ophthalmic lens (100) in the cavity.

Abstract: A modular production line for the production of contact lenses comprises at least three separate modules: a manufacturing module (MM), an inspection module (IM), and a packaging module (PP). The modular production line further comprises fixedly arranged transfer interfaces between the individual modules (MM, IM, PP) for transferring the lenses from a preceding module to a subsequent module. The manufacturing module (MM) comprises a plurality of manufacturing stations (300, 301, 302, 310, 320, 321, 322, 330, 331, 340, 341, 342, 350, 351, 352) which are grouped to form a plurality of individual manufacturing units (30; 31; 32; 33; 34; 35) arranged in a closed loop. Reusable male and female molds (212, 112) are transported through the manufacturing stations of the manufacturing units, and each manufacturing unit (30; 31; 32; 33; 34; 35) comprises a plurality of the manufacturing stations (300, 301, 302, 310, 320, 321, 322, 330, 331, 340, 341, 342, 350, 351, 352).

Abstract: A casting mold (1) for the manufacture of ophthalmic lenses, in particular hard and soft contact lenses comprises a male mold half (2) having a generally convexly shaped male mold surface (20) and a female mold half having a generally concavely shaped female mold surface (30). Each of the male and female mold surfaces comprises a lens-forming surface (21, 31) which is encircled by a non lens-forming annular edge surface (22, 32). The lens-forming surface (21, 31) comprises a central optical zone (210, 310) and a non-optical peripheral zone (211, 311) surrounding the central optical zone. At least one of the male and female mold halves (2, 3) is provided with at least one permanent marking (10; 11; 12; 110, 111) which is arranged on a surface in the peripheral zone (211, 311) of the lens-forming surface (21, 31) and/or on the non lens-forming annular edge surface (22, 32).

Abstract: A method of removing a liquid from a container (1) for accommodating an ophthalmic contact lens, in particular a soft contact lens, during transporting the container (1) from a liquid bath (13) to a subsequent processing station (14), the method including the steps of: transporting the container (1) from the liquid bath to the subsequent processing station, generating suction (20), and applying the suction (20) to a bottom (11) of the container (1) during the step of transporting the container (1) from the liquid bath to the subsequent processing station, thereby removing the liquid from the container (1).

Abstract: Method for determining the refractive index (n) of a material of a contact lens, in particular of a soft contact lens, the contact lens (1) having a first surface and a second surface defining a lens geometry there between, by measuring the wavefront issued by the contact lens (1) with a wavefront sensor (4), obtaining data of the geometry of at least one section of the contact lens (1) with an optical coherence tomography system (3) and communicating the geometry of the at least one section of the contact lens (1) from the optical coherence tomography system (3) to an analyzer, particularly a computer, and determining the refractive index (n) of the material of the contact lens from the geometry of the at least one section of the contact lens and from the wavefront issued by the contact lens (1).

Abstract: A method of removing a liquid from a container (1) for accommodating an ophthalmic contact lens, in particular a soft contact lens, during transporting the container (1) from a liquid bath (13) to a subsequent processing station (14), the method including the steps of: transporting the container (1) from the liquid bath to the subsequent processing station, generating suction (20), and applying the suction (20) to a bottom (11) of the container (1) during the step of transporting the container (1) from the liquid bath to the subsequent processing station, thereby removing the liquid from the container (1).

Abstract: A manufacturing module (MM) for contact lenses comprises a plurality of manufacturing stations (300, 301, 302, 310, 320, 321, 322, 330, 331, 340, 341, 342, 350, 351, 352) arranged in a closed loop and a plurality of lens mold carriers (1, 2) which are transported through the manufacturing stations. Each lens mold carrier (1, 2) comprises a frame (10, 20) having a predetermined number of mounting sites (100, 200) arranged along the frame. Each lens mold carrier (1, 2) further comprises a predetermined number of molds (112, 212) removably mounted to the frame (10, 20) at the mounting sites (100, 200), the molds being reusable male or female molds (212, 112). Two lens mold carriers (1, 2) are assigned to each other to form a pair, so that upon mating the pair of lens mold carriers (1, 2) the male and female molds (212, 112) are mated to form mold cavities defining the shape of the lenses.

Abstract: A modular production line for the production of contact lenses comprises at least three separate modules: a manufacturing module (MM), an inspection module (IM), and a packaging module (PP). The modular production line further comprises fixedly arranged transfer interfaces between the individual modules (MM, IM, PP) for transferring the lenses from a preceding module to a subsequent module. The manufacturing module (MM) comprises a plurality of manufacturing stations (300, 301, 302, 310, 320, 321, 322, 330, 331, 340, 341, 342, 350, 351, 352) which are grouped to form a plurality of individual manufacturing units (30; 31; 32; 33; 34; 35) arranged in a closed loop. Reusable male and female molds (212, 112) are transported through the manufacturing stations of the manufacturing units, and each manufacturing unit (30; 31; 32; 33; 34; 35) comprises a plurality of the manufacturing stations (300, 301, 302, 310, 320, 321, 322, 330, 331, 340, 341, 342, 350, 351, 352).

Abstract: A production line (PL) for the production of ophthalmic lenses (7) comprises a manufacturing module (MM), an inspection module (IM), and a packaging module (PP) in which the lenses identified by the inspection module (IM) as being acceptable are packed into primary packages. The manufacturing module (MM) comprises a plurality of manufacturing stations (300, 301, 302, 310, 320, 321, 322, 330, 331, 340, 341, 342, 350, 351, 352). At least one of these manufacturing stations (310; 320, 321, 322, 330, 331) is configured to apply a lens identification code (70, 71, 72) to the respective lens. The lens identification code (70, 71, 72) includes information indicative of the type of the respective lens.

Abstract: A method of removing a liquid from a container (1) for accommodating an ophthalmic contact lens, in particular a soft contact lens, during transporting the container (1) from a liquid bath (13) to a subsequent processing station (14), the method including the steps of: transporting the container (1) from the liquid bath to the subsequent processing station, generating suction (20), and applying the suction (20) to a bottom (11) of the container (1) during the step of transporting the container (1) from the liquid bath to the subsequent processing station, thereby removing the liquid from the container (1).

Abstract: A carrier for carrying an ophthalmic lens comprises: a basket (10) comprising a basket wall defining a concave cavity for accommodating an ophthalmic lens (100), the basket further comprising at least three recesses (12) arranged in the basket wall at different locations along the circumference of the basket (10); and a retainer (20) comprising at least three retainer arms (21) arranged in a star-shaped configuration corresponding to the arrangement of the recesses (12) along the circumference of the basket (10). In an assembled state each retainer arm (21) of the retainer (20) engages with a corresponding one of the recesses (12) in the basket wall of the basket (10) to retain the ophthalmic lens (100) in the cavity.

Abstract: A method for automated in-line determination of the center thickness of an ophthalmic lens including providing an inspection cuvette (2) having an optically transparent bottom (21) and a concave inner surface (210) and containing the lens immersed in a liquid, providing an interferometer having a light source and a focusing probe (30) focusing light coming from the light source to a set position (310) of the lens. Focusing probe (30) also directs light reflected at the boundary between the back surface of the lens and the liquid as well as light reflected at the boundary between the front surface of the lens and the liquid or at the boundary between the front surface of the lens and the concave inner surface (210) to a detector of the interferometer. The center thickness of the lens is determined using the light reflected at the respective boundary at the back surface and at the front surface of the lens.

Abstract: A cuvette system (1) for use in the optical inspection of ophthalmic lenses comprises at least one receptacle (2) for accommodating an ophthalmic lens. The receptacle (2) has a longitudinal extension and an opening (20) arranged at one longitudinal end thereof. The receptacle (2) is adapted for containing a liquid. The cuvette system further comprises at least one inspection window (3) having an inspection surface (31). The inspection window (3) is arranged stationary and from the receptacle (2). The inspection window (3) is adapted for being joined to the receptacle (2) at the opening (20) of the receptacle (2) such that the inspection surface (31) of the inspection window (3) is immersed in the liquid. The inspection window (3) is further adapted for being removed from the opening (20) of the receptacle (2).

Abstract: There is described an apparatus and method for transporting contact lenses through dipping baths (2, 3, 4) for e.g. rinsing, extraction, coating or loading purposes. The lenses are individually accommodated in respective containers (5) which are capable of enabling a flow of treatment fluid (S) into and out of the container (5). During their automatic transport through the dipping baths (2, 3, 4) the containers (5) are held in carriers (6). Lifters (9) are provided for automatically lowering and raising the carriers (6) in a reciprocating manner along their travel through the dipping bath (2, 3, 4). The reciprocating lowering and raising of the containers (5) is accomplished such, that a portion of each container which accommodates a contact lens remains immersed in the treatment fluid (S) which is contained in the dipping bath (2, 3, 4) while the container (5) suspended from the carrier (6) is advanced through the dipping bath (2, 3, 4) from a starting end to a leaving end thereof.

Abstract: An apparatus (1;2) for removing an ophthalmic lens from a mold half (3;4), comprises a ring member (10;20) movable towards and away from the mold half (3;4), the ring member (10;20) comprising a central opening (103;203) and a plurality of nozzles (100;200) circumferentially distributed about the ring member (10;20), each nozzle (100;200) having an outlet opening directed towards the mold half (3,4) as the ring member (10;20) is placed on the mold half (3;4), and a gripper member (11;21) arranged to be movable towards and away from the mold half (3:4) through the central opening (103;203) of the ring member (10;20).

Abstract: A lens mold carrier (1; 2) comprises: a frame (10; 20) extending in a plane (x,y; u,v) and comprising a plurality of individual compartments (100; 200); at least one mold unit (11; 21) arranged in one of the individual compartments (100; 200) in a manner secured against falling out, the at least one mold unit (11; 21) including an adapter piece (110; 210) and a lens mold (112; 212) fixedly connected to the adapter piece (110; 210). The adapter piece (110; 210) is floatingly arranged within the compartment (100; 200) to allow for limited movement of the adapter piece (110; 210) within the compartment (100; 200) at least in a translation plane parallel to or coincident with the plane (x,y; u,v) in which the frame (10; 20) extends.

Abstract: A method of removing a liquid from a container (1) for accommodating an ophthalmic contact lens, in particular a soft contact lens, during transporting the container (1) from a liquid bath (13) to a subsequent processing station (14), the method including the steps of: transporting the container (1) from the liquid bath to the subsequent processing station, generating suction (20), and applying the suction (20) to a bottom (11) of the container (1) during the step of transporting the container (1) from the liquid bath to the subsequent processing station, thereby removing the liquid from the container (1).

Abstract: There is described a process for manufacturing an ophthalmic lens and an apparatus for forming an ophthalmic lens, in particular a silicone hydrogel contact lens, wherein in a mold assembly a first and a second mold half (101, 102) are first arranged in an intermediate closed position in which the mold surfaces of the two mold halves are spaced apart from each other at a distance increase (d1) of preferably 1 to 100 ?m relative to a final distance (d0) in a final closed position, and wherein, during curing of the lens forming material (202), the mold surfaces (105, 106) of the mold halves (101, 102) are actively or passively moved or moving from the intermediate closed position to the final closed position, where the distance increase (d1) is 0.

Abstract: A container (1) for accommodating an ophthalmic lens during a lens treatment process has a longitudinal axis (12) and comprises a containment portion (2), a mounting portion (3), and a retaining element (4). The containment portion (2) comprises a tubular section (21) and a bottom (22) protruding convexly towards the outside at one end of the tubular section (21) and has a number of apertures (23, 24). The mounting portion (3) comprises flow openings and an access opening (11) at an end remote from the containment portion (2). The retaining element (4) prohibits the lens from being washed out of the containment portion (2) and further permits access of a gripper into the containment portion (2) for insertion and removal of the lens. The mounting portion (3) extends from the access opening (11) to the tubular section (21) in a manner to enable introduction of the containment portion (2) of another such container (1) into the mounting portion (3) through the access opening (11).