Patents by Inventor Roger E. Pilon

Roger E. Pilon has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11149774
    Abstract: A bathtub component includes a structural plastic part and a plurality of separate flexible seal parts integrated together. Each of two tub side walls of a structural plastic part can have an aperture retention tab extending exteriorly therefrom. Openings in the structural plastic part on lateral sides of the aperture retention tabs are each sealed with a separate flexible seal part. Another separate flexible seal part can form an umbrella seal. A U-base clip component includes a rib retention protrusion and can extend interiorly from clip side walls into a rib receiving cavity the U-base clip component. The U-base clip component is received in an interior clip receiving cavity of the bathtub component. Clip retention protrusions can extend from the structural plastic part into a clip receiving cavity to engage apertures in the clip side walls to releasably couple the bathtub and U-base clip components together.
    Type: Grant
    Filed: October 3, 2019
    Date of Patent: October 19, 2021
    Assignee: Newfrey LLC
    Inventors: Collin J. Malek, Oday Amer Safry, Roger E. Pilon
  • Patent number: 10989239
    Abstract: An aperture fastener piece has an intermediate head and an aperture shaft, including aperture retention arms extending from a side of the intermediate head. A receiver includes an annular wall extending from a base, and a plurality of plate retention surfaces supported by and positioned inwardly of the annular wall. A coupling plate can be engaged and retained by the plurality of plate retention surfaces within the receiver to couple the doghouse fastener piece and the aperture fastener piece together. Each of the receiver and the coupling plate extends from different ones of the intermediate head as part of the aperture fastener piece and the doghouse shaft as part of the doghouse fastener piece. The coupling plate can extend from a second of the opposite side of the intermediate head as part of the aperture fastener piece, and the doghouse shaft as part of the doghouse fastener piece.
    Type: Grant
    Filed: July 11, 2019
    Date of Patent: April 27, 2021
    Assignee: Newfrey LLC
    Inventors: Najwan Rassam, Tien T. Diep, Roger E. Pilon, Andrew C. Heidacker, Oday Amer Safry, Jason A. Meyers
  • Publication number: 20210102568
    Abstract: A bathtub component includes a structural plastic part and a plurality of separate flexible seal parts integrated together. Each of two tub side walls of a structural plastic part can have an aperture retention tab extending exteriorly therefrom. Openings in the structural plastic part on lateral sides of the aperture retention tabs are each sealed with a separate flexible seal part. Another separate flexible seal part can form an umbrella seal. A U-base clip component includes a rib retention protrusion and can extend interiorly from clip side walls into a rib receiving cavity the U-base clip component. The U-base clip component is received in an interior clip receiving cavity of the bathtub component. Clip retention protrusions can extend from the structural plastic part into a clip receiving cavity to engage apertures in the clip side walls to releasably couple the bathtub and U-base clip components together.
    Type: Application
    Filed: October 3, 2019
    Publication date: April 8, 2021
    Applicant: Newfrey LLC
    Inventors: Collin J. MALEK, Oday Amer SAFRY, Roger E. PILON
  • Patent number: 10941796
    Abstract: An aperture fastener piece has an intermediate head and an aperture shaft, including aperture retention arms extending from a side of the intermediate head. A receiver includes an annular wall extending from a base, and a plurality of plate retention surfaces supported by and positioned inwardly of the annular wall. A coupling plate can be engaged and retained by the plurality of plate retention surfaces within the receiver to couple the doghouse fastener piece and the aperture fastener piece together. Each of the receiver and the coupling plate extends from different ones of the intermediate head as part of the aperture fastener piece and the doghouse shaft as part of the doghouse fastener piece. The coupling plate can extend from a second of the opposite side of the intermediate head as part of the aperture fastener piece, and the doghouse shaft as part of the doghouse fastener piece.
    Type: Grant
    Filed: March 3, 2020
    Date of Patent: March 9, 2021
    Assignee: Newfrey LLC
    Inventors: Najwan Rassam, Tien T. Diep, Roger E. Pilon, Andrew C. Heidacker, Oday Amer Safry, Jason A. Meyers, Ryan Ostach, Steven M. Benedetti
  • Publication number: 20210010500
    Abstract: An aperture fastener piece has an intermediate head and an aperture shaft, including aperture retention arms extending from a side of the intermediate head. A receiver includes an annular wall extending from a base, and a plurality of plate retention surfaces supported by and positioned inwardly of the annular wall. A coupling plate can be engaged and retained by the plurality of plate retention surfaces within the receiver to couple the doghouse fastener piece and the aperture fastener piece together. Each of the receiver and the coupling plate extends from different ones of the intermediate head as part of the aperture fastener piece and the doghouse shaft as part of the doghouse fastener piece. The coupling plate can extend from a second of the opposite side of the intermediate head as part of the aperture fastener piece, and the doghouse shaft as part of the doghouse fastener piece.
    Type: Application
    Filed: July 11, 2019
    Publication date: January 14, 2021
    Applicant: Newfrey LLC
    Inventors: Najwan RASSAM, Tien T. DIEP, Roger E. PILON, Andrew C. HEIDACKER, Oday Amer SAFRY, Jason A. MEYERS
  • Publication number: 20210010501
    Abstract: An aperture fastener piece has an intermediate head and an aperture shaft, including aperture retention arms extending from a side of the intermediate head. A receiver includes an annular wall extending from a base, and a plurality of plate retention surfaces supported by and positioned inwardly of the annular wall. A coupling plate can be engaged and retained by the plurality of plate retention surfaces within the receiver to couple the doghouse fastener piece and the aperture fastener piece together. Each of the receiver and the coupling plate extends from different ones of the intermediate head as part of the aperture fastener piece and the doghouse shaft as part of the doghouse fastener piece. The coupling plate can extend from a second of the opposite side of the intermediate head as part of the aperture fastener piece, and the doghouse shaft as part of the doghouse fastener piece.
    Type: Application
    Filed: March 3, 2020
    Publication date: January 14, 2021
    Applicant: Newfrey LLC
    Inventors: Najwan RASSAM, Tien T. DIEP, Roger E. PILON, Andrew C. HEIDACKER, Oday Amer SAFRY, Jason A. MEYERS, Ryan OSTACH, Steven M. BENEDETTI
  • Patent number: 10557569
    Abstract: A mold and molding process for a first shot body member includes a pair of side walls, a semi-circular sleeve positioned between the pair of side walls to define a portion of a longitudinal pocket, and a pair of deflecting wings. Each deflecting wing is coupled to one of the side walls at a corner. A second shot isolation member of an elastically resilient second material is bonded to portions of an interior surface of the longitudinal pocket defined by each of: the semi-circular sleeve, each of the pair of side walls, each of the pair of corners, and each of the pair of wings. Mold members can include supporting surfaces to support interior and exterior portions of the wing during the second shot molding operation, while leaving an exposed interior bonding surface that defines a portion of the second shot molding cavity.
    Type: Grant
    Filed: October 31, 2016
    Date of Patent: February 11, 2020
    Assignee: Newfrey LLC
    Inventors: Jason A. Meyers, Roger E. Pilon, Tien T. Diep
  • Patent number: 9873388
    Abstract: A grommet has retention wings and a distal end of a barrel with pin retention pawls. The pin retention pawls include an inner retention tooth with a lead-in ramp surface facing toward the grommet head. A lead-out ramp surface is distal of the lead-in ramp surface and facing away from the grommet head. A pin includes a recess receiving the inner retention tooth, with a pin head facing surface positioned and designed to engage the lead-out surface and radially outwardly displace the pin retention pawls during removal of the pin from the grommet. A distal facing outer surface of the pin engages the lead-in surface and radially outwardly displaces the pin retention pawls during insertion of the pin into the grommet. A two-shot molding method of manufacturing is also provided.
    Type: Grant
    Filed: April 6, 2016
    Date of Patent: January 23, 2018
    Assignee: Newfrey LLC
    Inventors: Jason A. Meyers, Roger E. Pilon, Tien T. Diep
  • Publication number: 20170291558
    Abstract: A grommet has retention wings and a distal end of a barrel with pin retention pawls. The pin retention pawls include an inner retention tooth with a lead-in ramp surface facing toward the grommet head. A lead-out ramp surface is distal of the lead-in ramp surface and facing away from the grommet head. A pin includes a recess receiving the inner retention tooth, with a pin head facing surface positioned and designed to engage the lead-out surface and radially outwardly displace the pin retention pawls during removal of the pin from the grommet. A distal facing outer surface of the pin engages the lead-in surface and radially outwardly displaces the pin retention pawls during insertion of the pin into the grommet. A two-shot molding method of manufacturing is also provided.
    Type: Application
    Filed: April 6, 2016
    Publication date: October 12, 2017
    Applicant: NEWFREY LLC
    Inventors: Jason A. MEYERS, Roger E. PILON, Tien T. DIEP
  • Publication number: 20170045160
    Abstract: A mold and molding process for a first shot body member includes a pair of side walls, a semi-circular sleeve positioned between the pair of side walls to define a portion of a longitudinal pocket, and a pair of deflecting wings. Each deflecting wing is coupled to one of the side walls at a corner. A second shot isolation member of an elastically resilient second material is bonded to portions of an interior surface of the longitudinal pocket defined by each of: the semi-circular sleeve, each of the pair of side walls, each of the pair of corners, and each of the pair of wings. Mold members can include supporting surfaces to support interior and exterior portions of the wing during the second shot molding operation, while leaving an exposed interior bonding surface that defines a portion of the second shot molding cavity.
    Type: Application
    Filed: October 31, 2016
    Publication date: February 16, 2017
    Applicant: Newfrey LLC
    Inventors: Jason A. MEYERS, Roger E. PILON, Tien T. DIEP
  • Patent number: 9541223
    Abstract: A first shot body member includes a pair of side walls, a semi-circular sleeve positioned between the pair of side walls to define a portion of a longitudinal pocket, and a pair of deflecting wings. Each deflecting wing is coupled to one of the side walls at a corner. A second shot isolation member of an elastically resilient second material is bonded to portions of an interior surface of the longitudinal pocket defined by each of: the semi-circular sleeve, each of the pair of side walls, each of the pair of corners, and each of the pair of wings. Mold members can include supporting surfaces to support interior and exterior portions of the wing during the second shot molding operation, while leaving an exposed interior bonding surface that defines a portion of the second shot molding cavity. Related methods are further disclosed.
    Type: Grant
    Filed: June 30, 2014
    Date of Patent: January 10, 2017
    Assignee: NEWFREY LLC
    Inventors: Jason A. Meyers, Roger E. Pilon, Tien T. Diep
  • Publication number: 20150377387
    Abstract: A first shot body member includes a pair of side walls, a semi-circular sleeve positioned between the pair of side walls to define a portion of a longitudinal pocket, and a pair of deflecting wings. Each deflecting wing is coupled to one of the side walls at a corner. A second shot isolation member of an elastically resilient second material is bonded to portions of an interior surface of the longitudinal pocket defined by each of: the semi-circular sleeve, each of the pair of side walls, each of the pair of corners, and each of the pair of wings. Mold members can include supporting surfaces to support interior and exterior portions of the wing during the second shot molding operation, while leaving an exposed interior bonding surface that defines a portion of the second shot molding cavity. Related methods are further disclosed.
    Type: Application
    Filed: June 30, 2014
    Publication date: December 31, 2015
    Applicant: NEWFREY LLC
    Inventors: Jason A. MEYERS, Roger E. PILON, Tien T. DIEP
  • Patent number: 8967556
    Abstract: A retention clip includes first and second body portions created of a first polymeric material. The body portions when angularly rotated apart define an open position, and when rotated into direct contact defining an engaged position. An isolation portion is created of a resilient second polymeric material. The isolation portion includes isolation members connected to the body portions. The isolation members are positioned facing each other when the retention clip is in the engaged position. The isolation members frictionally contact and retain a tubular shaped member in the engaged position. A living hinge integrally connects the body portions allowing the body portions to rotate with respect to each other. The living hinge provides the only connection between the body portions as the body portions transition between the open position and the engaged position. A frangible connector initially integrally connects the first and second body portions only in the open position.
    Type: Grant
    Filed: March 13, 2012
    Date of Patent: March 3, 2015
    Assignee: Newfrey LLC
    Inventors: Jason A. Meyers, Roger E. Pilon
  • Patent number: 8883059
    Abstract: A single-piece fastener includes a relatively hard clip and a relatively soft seal. The seal can be overmolded onto the clip. A thermal bond is formed between the seal and the clip to inhibit removal of the seal from the clip. The flexible nature of the umbrella of the clip and the seal can accommodate sealing openings in panels of varying thicknesses.
    Type: Grant
    Filed: July 25, 2011
    Date of Patent: November 11, 2014
    Assignee: Newfrey LLC
    Inventors: Jeffrey C. Lewis, Roger E. Pilon, Steven M. Benedetti, Charles K. Fischer
  • Patent number: 8733709
    Abstract: A tube retention fastener includes a polymeric material body having first and second walls and a semi-circular sleeve defining a longitudinal cavity. First and second deflecting wings individually connected to one of the first or second walls are directed toward a longitudinal axis of the longitudinal cavity in a non-deflected condition. An elastically resilient material isolation member includes a first portion fixed to the semi-circular sleeve, and first and second contact ends fixed to the first and second deflecting wings. Isolation member free extending portions are positioned and freely extend between the first portion and the contact ends. First and second wing receiving cavities are created between the deflecting wings and the first and second walls in the non-deflected condition. The deflecting wings, the contact ends and the free extending portions elastically deflect into one of the wing receiving cavities when a tube is positioned between the deflecting wings.
    Type: Grant
    Filed: December 13, 2011
    Date of Patent: May 27, 2014
    Assignee: Black & Decker Inc.
    Inventors: Jason A. Meyers, Roger E. Pilon, Sean A. Tomaselli
  • Publication number: 20130240684
    Abstract: A retention clip includes first and second body portions created of a first polymeric material. The body portions when angularly rotated apart define an open position, and when rotated into direct contact defining an engaged position. An isolation portion is created of a resilient second polymeric material. The isolation portion includes isolation members connected to the body portions. The isolation members are positioned facing each other when the retention clip is in the engaged position. The isolation members frictionally contact and retain a tubular shaped member in the engaged position. A living hinge integrally connects the body portions allowing the body portions to rotate with respect to each other. The living hinge provides the only connection between the body portions as the body portions transition between the open position and the engaged position. A frangible connector initially integrally connects the first and second body portions only in the open position.
    Type: Application
    Filed: March 13, 2012
    Publication date: September 19, 2013
    Inventors: Jason A. Meyers, Roger E. Pilon
  • Publication number: 20130146720
    Abstract: A tube retention fastener includes a polymeric material body having first and second walls and a semi-circular sleeve defining a longitudinal cavity. First and second deflecting wings individually connected to one of the first or second walls are directed toward a longitudinal axis of the longitudinal cavity in a non-deflected condition. An elastically resilient material isolation member includes a first portion fixed to the semi-circular sleeve, and first and second contact ends fixed to the first and second deflecting wings. Isolation member free extending portions are positioned and freely extend between the first portion and the contact ends. First and second wing receiving cavities are created between the deflecting wings and the first and second walls in the non-deflected condition. The deflecting wings, the contact ends and the free extending portions elastically deflect into one of the wing receiving cavities when a tube is positioned between the deflecting wings.
    Type: Application
    Filed: December 13, 2011
    Publication date: June 13, 2013
    Inventors: Jason A. Meyers, Roger E. Pilon, Sean A. Tomaselli
  • Patent number: 8375523
    Abstract: A bundling device includes a molding of a polymeric material. A flexible strap includes multiple teeth each including a notch. The strap is frangible at the notch of any one of the teeth. A strap engagement portion connected to the strap includes first and second flexible wings defining a strap receiving aperture therebetween receiving the flexible strap in a first direction. The flexible wings engage successive ones of the teeth to oppose removal of the strap in an opposite second direction. The first and second flexible wings each include a first arm having a first raised portion extending into the strap receiving portion; and a second arm having a second raised portion axially displaced with respect to the first raised portion and oriented out of plane with respect to the first raised portion.
    Type: Grant
    Filed: June 10, 2010
    Date of Patent: February 19, 2013
    Assignee: Newfrey LLC
    Inventors: Roger E. Pilon, Jason A. Meyers
  • Publication number: 20110278760
    Abstract: A single-piece fastener includes a relatively hard clip and a relatively soft seal. The seal can be overmolded onto the clip. A thermal bond is formed between the seal and the clip to inhibit removal of the seal from the clip. The flexible nature of the umbrella of the clip and the seal can accommodate sealing openings in panels of varying thicknesses.
    Type: Application
    Filed: July 25, 2011
    Publication date: November 17, 2011
    Inventors: Jeffrey C. Lewis, Roger E. Pilon, Steven M. Benedetti, Charles K. Fischer
  • Publication number: 20100242231
    Abstract: A bundling device includes a molding of a polymeric material. A flexible strap includes multiple teeth each including a notch. The strap is frangible at the notch of any one of the teeth. A strap engagement portion connected to the strap includes first and second flexible wings defining a strap receiving aperture therebetween receiving the flexible strap in a first direction. The flexible wings engage successive ones of the teeth to oppose removal of the strap in an opposite second direction. The first and second flexible wings each include a first arm having a first raised portion extending into the strap receiving portion; and a second arm having a second raised portion axially displaced with respect to the first raised portion and oriented out of plane with respect to the first raised portion.
    Type: Application
    Filed: June 10, 2010
    Publication date: September 30, 2010
    Inventors: Roger E. Pilon, Jason A. Meyers