Abstract: In some aspects, methods for measuring a level of usage of one or more replaceable consumable components within a material processing system can include detecting a type of consumable component in use within a processing device of the material processing system; determining, using a computing system, if the type of consumable component in use is a specific type of consumable component; and determining, using the computing system, a usage ratio of the specific type of consumable component used relative to other types of consumable components used within the processing device during a cumulative time period of use of the material processing system.

Abstract: In some aspects, methods for measuring a level of usage of one or more replaceable consumable components within a material processing system can include detecting a type of consumable component in use within a processing device of the material processing system; determining, using a computing system, if the type of consumable component in use is a specific type of consumable component; and determining, using the computing system, a usage ratio of the specific type of consumable component used relative to other types of consumable components used within the processing device during a cumulative time period of use of the material processing system.

Abstract: In some aspects, methods for measuring a level of usage of one or more replaceable consumable components within a material processing system can include detecting a type of consumable component in use within a processing device of the material processing system; determining, using a computing system, if the type of consumable component in use is a specific type of consumable component; and determining, using the computing system, a usage ratio of the specific type of consumable component used relative to other types of consumable components used within the processing device during a cumulative time period of use of the material processing system.

Abstract: A method for setting up a cutting table for an automated high temperature thermal cutting system can include providing a computer-readable product to, for example, a digital signal processor (e.g., CNC). The computer-readable product can include data for at least one part to be cut from a workpiece (e.g., a part program). A user can be prompted to select values from a menu of mandatory operating parameters (e.g., using a graphical user interface) for a shape of the part to be cut from the workpiece. Mandatory operating parameters can include at least one of an operating current, a gas flow, a thickness of the workpiece, or a material of the workpiece.

Abstract: A method for setting up a cutting table for an automated high temperature thermal cutting system can include providing a computer-readable product to, for example, a digital signal processor (e.g., CNC). The computer-readable product can include data for at least one part to be cut from a workpiece (e.g., a part program). A user can be prompted to select values from a menu of mandatory operating parameters (e.g., using a graphical user interface) for a shape of the part to be cut from the workpiece. Mandatory operating parameters can include at least one of an operating current, a gas flow, a thickness of the workpiece, or a material of the workpiece.

Abstract: Apparatus, systems, and methods for monitoring the processing of a workpiece that includes directing an incident laser beam onto the workpiece and using an optical detector for measuring a signal emitted from the workpiece as a result of the incident laser beam. The detector generates at least two signals based upon the optical signal. The method also involves use of a light source monitor in determining workpiece processing quality based upon the quotient of the two outputs as well as a magnitude of one of the two quotients.

Abstract: The invention features a centralized control architecture for a closely-coupled plasma arc system, in which the “intelligence” of the system is integrated into a single controller. The closely-coupled plasma arc system includes a power source, an automatic process controller and a torch-height controller, where each of these components individually has a closed-loop dynamic relationship with the controller.