Patents by Inventor Roger F. Sutton

Roger F. Sutton has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 4343849
    Abstract: Fibreboard panels and the like, useful as drawer fronts, cabinet doors, table tops, furniture parts, moldings, baseboards and the like are formed of compressed fibre panels or strips with an edge treatment forming a contoured or profiled edge surface. The wood fibres on the edge surface are heat seared and die pressed together to form a heat seared sealed surface of skin which does not require subsequent filling and further mechanical surfacing and which is more easily finished by the application of liquid decorating materials, paints, stains, printing inks and various colorants. The cellulosic fibrous blanks are mechanically pre-shaped to provide a contoured profile edge which is subjected to heat and pressure from a heated die which sears and seals together the fibres forming a skin over the profiled edge surface. The skin formation results in a reduction of time and labor that is required for any final finishing operations and provides a better appearance for the entire surface of the fibreboard piece.
    Type: Grant
    Filed: March 15, 1979
    Date of Patent: August 10, 1982
    Assignee: Masonite Corporation
    Inventors: Roger F. Sutton, Robert O. Blomquist, Allan J. Luck
  • Patent number: 4277428
    Abstract: Multi-sided decorative moldings and furniture parts are manufactured by drying or hot-pressing a cellulosic fiber-containing mat to consolidate said mat into a unitary blank, cutting the blank to a size larger than interior dimensions of a closed mold in each of its three dimensions and with at least two generally shaped or profiled edge surfaces disposed between a top surface and a bottom surface of the blank. The cut blank is then molded at a temperature of at least 200.degree. F. for a period of time sufficient to permanently transfer the interior shape and design of the mold cavity to every surface of the blank.
    Type: Grant
    Filed: November 19, 1979
    Date of Patent: July 7, 1981
    Assignee: Masonite Corporation
    Inventors: Allan J. Luck, John T. Clarke, Roger F. Sutton
  • Patent number: 4247511
    Abstract: Fibreboard panels and the like, useful as drawer fronts, cabinet doors, table tops, furniture parts, moldings, baseboards and the like are formed of compressed fibre panels or strips with an edge treatment forming a contoured or profiled edge surface. The wood fibres on the edge surface are heat seared and die pressed together to form a heat seared sealed surface of skin which does not require subsequent filling and further mechanical surfacing and which is more easily finished by the application of liquid decorating materials, paints, stains, printing inks and various colorants. The cellulosic fibrous blanks are mechanically preshaped to provide a contoured profile edge which is subjected to heat and pressure from a heated die which sears and seals together the fibres forming a skin over the profiled edge surface. The skin formation results in a reduction of time and labor that is required for any final finishing operations and provides a better appearance for the entire surface of the fibreboard piece.
    Type: Grant
    Filed: March 15, 1979
    Date of Patent: January 27, 1981
    Assignee: Masonite Corporation
    Inventors: Roger F. Sutton, Robert O. Blomquist, Allan J. Luck
  • Patent number: 4197078
    Abstract: Fibreboard panels and the like, useful as drawer fronts, cabinet doors, table tops, furniture parts, moldings, baseboards and the like are formed of compressed fibre panels or strips with an edge treatment forming a contoured or profiled edge surface. The wood fibres on the edge surface are heat seared and die pressed together to form a heat seared sealed surface of skin which does not require subsequent filling and further mechanical surfacing and which is more easily finished by the application of liquid decorating materials, paints, stains, printing inks and various colorants. The cellulosic fibrous blanks are mechanically preshaped to provide a contoured profile edge which is subjected to heat and pressure from a heated die which sears and seals together the fibres forming a skin over the profiled edge surface. The skin formation results in a reduction of time and labor that is required for any final finishing operations and provides a better appearance for the entire surface of the fibreboard piece.
    Type: Grant
    Filed: November 3, 1977
    Date of Patent: April 8, 1980
    Assignee: Masonite Corporation
    Inventors: Robert D. Blomquist, Roger F. Sutton
  • Patent number: 4175106
    Abstract: Six-sided furniture parts are manufactured by pressing a cellulosic fiber-containing mat to consolidate said mat into a unitary blank, cutting the blank to a size larger than interior dimensions of a closed mold in every dimension and with two to four generally shaped or profiled edges disposed between a top surface and a bottom surface of the blank. The cut blank is then molded at a temperature of at least 500.degree. F. for a period of time sufficient to permanently transfer the interior shape and design of the mold cavity to every surface of the blank.
    Type: Grant
    Filed: September 14, 1977
    Date of Patent: November 20, 1979
    Assignee: Masonite Corporation
    Inventors: John T. Clarke, Allan J. Luck, Roger F. Sutton