Abstract: A method for simulating a compressor valve leak is described. The method includes inducing a flow of gas past a compressor valve that is coupled to a bypass block, wherein the bypass block defines a first passageway and a second passageway therein, and wherein the bypass block is also coupled to a bypass valve that is in flow communication with the second passageway. The method also includes measuring a first temperature and a second temperature. The first temperature is the temperature of the gas flowing through the first passageway of the bypass block and the second temperature is the temperature of gas flowing within the second passageway. The method also includes adjusting the bypass valve to divert a portion of the gas flowing through the second passageway to create temperature conditions substantially similar to conditions that are created due to a compressor valve leak.

Abstract: A method for monitoring a condition of at least one valve positioned with respect to at least one of a first chamber and a second chamber of a reciprocating compressor is provided. The method includes establishing a compressor operation cycle including a valve opening event, a valve closing event and/or a rod reversal event. A crank angle is determined at each of the valve opening event, the valve closing event and/or the rod reversal event during the compressor operation cycle using at least one of a static pressure input and a machine speed input. The method further include diagnosing a valve leak condition during the compressor operation cycle at the valve closing event, wherein the at least one valve is closed.

Abstract: A system and method for monitoring the condition of a gear assembly analyzes a signal output by a vibration detector that is attached to the gear assembly. Each time that an amplitude of the signal output from the vibration detector exceeds a threshold value, the system assumes that a debris particle has passed between meshing parts of the gear assembly. The number of times that this occurs, and possibly the amplitude of the vibrations are analyzed to determine a condition of the gear assembly, and possibly a damage index. This system and method are particularly applicable to planetary gear arrangements where the vibration detector can be mounted on a fixed ring gear of the gear assembly, or a structure upon which the fixed ring gear is mounted.

Abstract: A system and method for monitoring the condition of a gear assembly analyzes a signal output by a vibration detector that is attached to the gear assembly. Each time that an amplitude of the signal output from the vibration detector exceeds a threshold value, the system assumes that a debris particle has passed between meshing parts of the gear assembly. The number of times that this occurs, and possibly the amplitude of the vibrations are analyzed to determine a condition of the gear assembly, and possibly a damage index. This system and method are particularly applicable to planetary gear arrangements where the vibration detector can be mounted on a fixed ring gear of the gear assembly, or a structure upon which the fixed ring gear is mounted.

Abstract: A method for simulating a compressor valve leak is described. The method includes inducing a flow of gas past a compressor valve that is coupled to a bypass block, wherein the bypass block defines a first passageway and a second passageway therein, and wherein the bypass block is also coupled to a bypass valve that is in flow communication with the second passageway. The method also includes measuring a first temperature and a second temperature. The first temperature is the temperature of the gas flowing through the first passageway of the bypass block and the second temperature is the temperature of gas flowing within the second passageway. The method also includes adjusting the bypass valve to divert a portion of the gas flowing through the second passageway to create temperature conditions substantially similar to conditions that are created due to a compressor valve leak.

Abstract: A method for monitoring a condition of a piston rod of a reciprocating compressor is provided. The piston rod having a length defined between a piston end and a crosshead end. The method includes positioning a first probe with respect to the piston rod along a x-axis and positioning a second probe with respect to the piston rod along a y-axis coplanar with and substantially perpendicular to the x-axis. A current ringing vibration amplitude greater than ten times a maximum of a one-hour average and a noise floor at a ringing frequency is detected, and a bent rod condition is diagnosed.

Abstract: A method for monitoring a condition of at least one valve positioned with respect to at least one of a first chamber and a second chamber of a reciprocating compressor is provided. The method includes establishing a compressor operation cycle including a valve opening event, a valve closing event and/or a rod reversal event. A crank angle is determined at each of the valve opening event, the valve closing event and/or the rod reversal event during the compressor operation cycle using at least one of a static pressure input and a machine speed input. The method further include diagnosing a valve leak condition during the compressor operation cycle at the valve closing event, wherein the at least one valve is closed.

Abstract: A method for monitoring a condition of a piston rod of a reciprocating compressor is provided. The piston rod having a length defined between a piston end and a crosshead end. The method includes positioning a first probe with respect to the piston rod along a x-axis and positioning a second probe with respect to the piston rod along a y-axis coplanar with and substantially perpendicular to the x-axis. A current ringing vibration amplitude greater than ten times a maximum of a one-hour average and a noise floor at a ringing frequency is detected, and a bent rod condition is diagnosed.

Abstract: A system for determining impulse events of an asset by sampling and digitizing a complex signal sensed by a transducer monitoring the asset into a digitized signal with a sampling device operatively coupled to the transducer, transforming the digitized signal into a plurality of maximum and minimum value pairs each pair having an associated location correlated to a relative movement of a moving member of the asset with a processor operatively coupled to the sampling device, and a monitor and/or a computerized condition monitor having the processor integrally formed therewith or operatively coupled thereto for comparing at least one of said plurality of maximum and minimum value pairs and its respective location to at least one known value for determining impulse events based on the comparison step for providing asset protection.