Patents by Inventor Roger L. Day
Roger L. Day has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 11746639Abstract: The invention discloses a method of solution mining trona by injecting an aqueous solvent into an underground cavity comprising trona to dissolve trona in the aqueous solution and removing the aqueous solution from the cavity at about the WTN triple point (the temperature at which solid phase wegscheiderite, trona, and nahcolite can co-exist in an aqueous solution). Alkaline values from the removed aqueous solution are recovered to produce a barren liquor. The method further includes either (i) treating the barren liquor to produce an aqueous solvent or (ii) treating injected aqueous solvent to reduce clogging at the trona dissolution surface caused by supersaturation of sodium bicarbonate, and precipitation of nahcolite and wegscheiderite as the aqueous solution in the cavity approaches saturation of both dissolved sodium bicarbonate and sodium carbonate.Type: GrantFiled: August 11, 2021Date of Patent: September 5, 2023Assignee: SESQUI MINING, LLC.Inventors: Roger L. Day, James A. Herickhoff
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Patent number: 11193362Abstract: The invention discloses a method of solution mining trona by injecting an aqueous solvent into an underground cavity comprising trona to dissolve trona in the aqueous solution and removing the aqueous solution from the cavity at about the WTN triple point (the temperature at which solid phase wegscheiderite, trona, and nahcolite can co-exist in an aqueous solution). Alkaline values from the removed aqueous solution are recovered to produce a barren liquor. The method further includes either (i) treating the barren liquor to produce an aqueous solvent or (ii) treating injected aqueous solvent to reduce clogging at the trona dissolution surface caused by supersaturation of sodium bicarbonate, and precipitation of nahcolite and wegscheiderite as the aqueous solution in the cavity approaches saturation of both dissolved sodium bicarbonate and sodium carbonate.Type: GrantFiled: June 26, 2019Date of Patent: December 7, 2021Assignee: Sesqui Mining, LLCInventors: Roger L. Day, James A. Herickhoff
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Publication number: 20210372257Abstract: The invention discloses a method of solution mining trona by injecting an aqueous solvent into an underground cavity comprising trona to dissolve trona in the aqueous solution and removing the aqueous solution from the cavity at about the WTN triple point (the temperature at which solid phase wegscheiderite, trona, and nahcolite can co-exist in an aqueous solution). Alkaline values from the removed aqueous solution are recovered to produce a barren liquor. The method further includes either (i) treating the barren liquor to produce an aqueous solvent or (ii) treating injected aqueous solvent to reduce clogging at the trona dissolution surface caused by supersaturation of sodium bicarbonate, and precipitation of nahcolite and wegscheiderite as the aqueous solution in the cavity approaches saturation of both dissolved sodium bicarbonate and sodium carbonate.Type: ApplicationFiled: August 11, 2021Publication date: December 2, 2021Applicant: SESQUI MINING, LLCInventors: Roger L. DAY, James A. HERICKHOFF
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Patent number: 10995598Abstract: The invention discloses a method of solution mining trona by injecting an aqueous solvent into an underground cavity comprising trona to dissolve trona in the aqueous solution and removing the aqueous solution from the cavity at about the WTN triple point (the temperature at which solid phase wegscheiderite, trona, and nahcolite can co-exist in an aqueous solution). Alkaline values from the removed aqueous solution are recovered to produce a barren liquor. The method further includes either (i) treating the barren liquor to produce an aqueous solvent or (ii) treating injected aqueous solvent to reduce clogging at the trona dissolution surface caused by supersaturation of sodium bicarbonate, and precipitation of nahcolite and wegscheiderite as the aqueous solution in the cavity approaches saturation of both dissolved sodium bicarbonate and sodium carbonate.Type: GrantFiled: July 10, 2020Date of Patent: May 4, 2021Assignee: SESQUI MINING, LLCInventors: Roger L. Day, James A. Herickhoff
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Publication number: 20200400006Abstract: The invention discloses a method of solution mining trona by injecting an aqueous solvent into an underground cavity comprising trona to dissolve trona in the aqueous solution and removing the aqueous solution from the cavity at about the WTN triple point (the temperature at which solid phase wegscheiderite, trona, and nahcolite can co-exist in an aqueous solution). Alkaline values from the removed aqueous solution are recovered to produce a barren liquor. The method further includes either (i) treating the barren liquor to produce an aqueous solvent or (ii) treating injected aqueous solvent to reduce clogging at the trona dissolution surface caused by supersaturation of sodium bicarbonate, and precipitation of nahcolite and wegscheiderite as the aqueous solution in the cavity approaches saturation of both dissolved sodium bicarbonate and sodium carbonate.Type: ApplicationFiled: July 10, 2020Publication date: December 24, 2020Applicant: SESQUI MINING, LLCInventors: Roger L. DAY, James A. HERICKHOFF
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Publication number: 20200224521Abstract: The invention discloses a method of solution mining trona by injecting an aqueous solvent into an underground cavity comprising trona to dissolve trona in the aqueous solution and removing the aqueous solution from the cavity at about the WTN triple point (the temperature at which solid phase wegscheiderite, trona, and nahcolite can co-exist in an aqueous solution). Alkaline values from the removed aqueous solution are recovered to produce a barren liquor. The method further includes either (i) treating the barren liquor to produce an aqueous solvent or (ii) treating injected aqueous solvent to reduce clogging at the trona dissolution surface caused by supersaturation of sodium bicarbonate, and precipitation of nahcolite and wegscheiderite as the aqueous solution in the cavity approaches saturation of both dissolved sodium bicarbonate and sodium carbonate.Type: ApplicationFiled: June 26, 2019Publication date: July 16, 2020Inventors: Roger L. DAY, James A. HERICKHOFF
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Patent number: 10422210Abstract: The invention discloses a method of solution mining trona by injecting an aqueous solvent into an underground cavity comprising trona to dissolve trona in the aqueous solution and removing the aqueous solution from the cavity at about the WTN triple point (the temperature at which solid phase wegscheiderite, trona, and nahcolite can co-exist in an aqueous solution). Alkaline values from the removed aqueous solution are recovered to produce a barren liquor. The method further includes either (i) treating the barren liquor to produce an aqueous solvent or (ii) treating injected aqueous solvent to reduce clogging at the trona dissolution surface caused by supersaturation of sodium bicarbonate, and precipitation of nahcolite and wegscheiderite as the aqueous solution in the cavity approaches saturation of both dissolved sodium bicarbonate and sodium carbonate.Type: GrantFiled: January 15, 2019Date of Patent: September 24, 2019Assignee: Sesqui Mining, LLC.Inventors: Roger L. Day, James A. Herickhoff
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Patent number: 9464513Abstract: A heating system for a subterranean mineral formation according to embodiments of the present invention includes a casing positioned in a bore in the subterranean mineral formation, the casing having an outer surface and an inner surface, a heating element positioned within the casing, a surface connection system having a first end coupled to the heating element within the casing and a second end at a top ground surface above the subterranean mineral formation, a heat transfer fluid contained within the casing, the heat transfer fluid configured to transfer heat between the heating element and the inner surface of the casing, wherein at least a portion of the heat transfer fluid is undergoing phase changes between liquid and gas in order to regulate a temperature of the casing. Fins may be included on the outside of the casing to enhance heat transfer.Type: GrantFiled: April 27, 2011Date of Patent: October 11, 2016Assignee: American Shale Oil, LLCInventors: James R. McConaghy, Leonard H. Switzer, III, Alan K. Burnham, Roger L. Day
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Patent number: 9260918Abstract: Disclosed are methods for solution mining of evaporite minerals, such as trona, comprising drilling an access well and at least two lateral boreholes; injecting a fluid; circulating the fluid through the lateral boreholes with a controlled fluid flow; and collecting a pregnant solution. Also disclosed are methods of solution mining that include injecting an aqueous solution into an underground trona cavity at a temperature sufficient to maintain at least a portion of the solution in the cavity in the Wegscheiderite solid phase region; removing aqueous solution from the cavity; and recovering alkaline values from the removed aqueous solution. Also disclosed are methods of solution mining that include injecting an aqueous solution into an underground trona cavity; removing aqueous solution from the cavity, wherein the temperature of the removed aqueous solution is at about the TWA point temperature; and recovering alkaline values from the removed aqueous solution.Type: GrantFiled: October 28, 2014Date of Patent: February 16, 2016Assignee: Sesqui Mining LLC.Inventors: Roger L. Day, James A. Herickhoff
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Patent number: 9127541Abstract: Heaters are presented to aid in the recovery of hydrocarbon from underground deposits. A heater is provided to a well that has been drilled through an oil-shale deposit. A fuel and an oxidizer are provided to the heater and flue gases are recovered. The heater has a counterflow design and provides a nearly uniform temperature along the heater length. The heater may be designed to operate at different temperatures and depths to pyrolyze or otherwise heat underground hydrocarbon deposits to form a product that is easily recovered and which is useful without substantial further processing. Various counterflow heaters are described including heaters having, down the heater length, distributed reaction zones, distributed catalytic oxidation of the fuel, and discrete or continuous heat generation. The heaters may also utilize inert gases from product recovery or from heater flue gases to control the heater temperature.Type: GrantFiled: November 2, 2009Date of Patent: September 8, 2015Assignee: AMERICAN SHALE OIL, LLCInventors: Alan K. Burnham, P. Henrik Wallman, James R. McConaghy, Roger L. Day
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Publication number: 20150083499Abstract: Disclosed are methods for solution mining of evaporite minerals, such as trona, comprising drilling an access well and at least two lateral boreholes; injecting a fluid; circulating the fluid through the lateral boreholes with a controlled fluid flow; and collecting a pregnant solution. Also disclosed are methods of solution mining that include injecting an aqueous solution into an underground trona cavity at a temperature sufficient to maintain at least a portion of the solution in the cavity in the Wegscheiderite solid phase region; removing aqueous solution from the cavity; and recovering alkaline values from the removed aqueous solution. Also disclosed are methods of solution mining that include injecting an aqueous solution into an underground trona cavity; removing aqueous solution from the cavity, wherein the temperature of the removed aqueous solution is at about the TWA point temperature; and recovering alkaline values from the removed aqueous solution.Type: ApplicationFiled: October 28, 2014Publication date: March 26, 2015Inventors: Roger L. Day, James A. Herickhoff
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Patent number: 8899691Abstract: Disclosed are methods for solution mining of evaporite minerals, such as trona, comprising drilling an access well and at least two lateral boreholes; injecting a fluid; circulating the fluid through the lateral boreholes with a controlled fluid flow; and collecting a pregnant solution. Also disclosed are methods of solution mining that include injecting an aqueous solution into an underground trona cavity at a temperature sufficient to maintain at least a portion of the solution in the cavity in the Wegscheiderite solid phase region; removing aqueous solution from the cavity; and recovering alkaline values from the removed aqueous solution. Also disclosed are methods of solution mining that include injecting an aqueous solution into an underground trona cavity; removing aqueous solution from the cavity, wherein the temperature of the removed aqueous solution is at about the TWA point temperature; and recovering alkaline values from the removed aqueous solution.Type: GrantFiled: July 29, 2011Date of Patent: December 2, 2014Assignee: Sesqui Mining, LLCInventors: Roger L. Day, James A. Herickhoff
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Publication number: 20130199786Abstract: A heating system for a subterranean mineral formation according to embodiments of the present invention includes a casing positioned in a bore in the subterranean mineral formation, the casing having an outer surface and an inner surface, a heating element positioned within the casing, a surface connection system having a first end coupled to the heating element within the casing and a second end at a top ground surface above the subterranean mineral formation, a heat transfer fluid contained within the casing, the heat transfer fluid configured to transfer heat between the heating element and the inner surface of the casing, wherein at least a portion of the heat transfer fluid is undergoing phase changes between liquid and gas in order to regulate a temperature of the casing. Fins may be included on the outside of the casing to enhance heat transfer.Type: ApplicationFiled: April 27, 2011Publication date: August 8, 2013Applicant: AMERICAN SHALE OIL, LLCInventors: James R. McConaghy, Leonard H. Switzer, Alan K. Burnham, Roger L. Day
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Patent number: 8464792Abstract: A sub-surface hydrocarbon production system comprising an energy delivery well extending from the surface to a location proximate a bottom of the hydrocarbons to be produced. A production well extends from the surface to a location proximate the hydrocarbon and a convection passage extends between the energy delivery well and the production well thereby forming a convection loop. The energy delivery well and the production well intersect at a location proximate the hydrocarbon such that the convection loop is in the form of a triangle. Preferably, the convection passage extends upwardly from a point at which the convection passage intersects the production well. The system also includes a heater, such as an electric heater or down-hole burner, disposed in the energy delivery well.Type: GrantFiled: May 13, 2010Date of Patent: June 18, 2013Assignee: American Shale Oil, LLCInventors: Alan K. Burnham, Roger L. Day, P. Henrick Wallman, James R. McConaghy
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Publication number: 20120205109Abstract: Heater embodiments are presented to aid in the recovery of hydrocarbon from underground deposits. In one embodiment, a heater is provided to a well that has been drilled through an oil-shale deposit. A fuel and an oxidizer are provided to the heater and flue gases are recovered. The heater has a counterflow design and provides a nearly uniform temperature along the heater length. The heater may be designed to operate at different temperatures and depths to pyrolyze or otherwise heat underground hydrocarbon deposits to form a product that is easily recovered and which is useful without substantial further processing. Various embodiments of a counterflow heater are described including heaters having, down the heater length, distributed reaction zones, distributed catalytic oxidation of the fuel, and discrete or continuous heat generation. The heaters may also utilize inert gases from product recovery or from heater flue gases to control the heater temperature.Type: ApplicationFiled: November 2, 2009Publication date: August 16, 2012Applicant: AMERICAN SHALE OIL, LLCInventors: Alan K. Burnham, P. Henrik Wallman, James R. McConaghy, Roger L. Day
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Patent number: 8162043Abstract: A process for retorting and extracting sub-surface hydrocarbons. The process comprises drilling an energy delivery well extending from the surface to a location proximate a bottom of the hydrocarbons. The hydrocarbons are heated from the bottom to form a retort, the retort extending along a portion of the energy delivery well. A vapor tube is extended to a location proximate the retort, the vapor tube having an entrance corresponding to the region of the retort along the energy delivery well that is nearest the surface exit.Type: GrantFiled: March 3, 2011Date of Patent: April 24, 2012Assignee: American Shale Oil, LLCInventors: Alan K. Burnham, Roger L. Day, P. Henrick Wallman, James R. McConaghy
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Publication number: 20120027516Abstract: Disclosed are methods for solution mining of evaporite minerals, such as trona, comprising drilling an access well and at least two lateral boreholes; injecting a fluid; circulating the fluid through the lateral boreholes with a controlled fluid flow; and collecting a pregnant solution. Also disclosed are methods of solution mining that include injecting an aqueous solution into an underground trona cavity at a temperature sufficient to maintain at least a portion of the solution in the cavity in the Wegscheiderite solid phase region; removing aqueous solution from the cavity; and recovering alkaline values from the removed aqueous solution. Also disclosed are methods of solution mining that include injecting an aqueous solution into an underground trona cavity; removing aqueous solution from the cavity, wherein the temperature of the removed aqueous solution is at about the TWA point temperature; and recovering alkaline values from the removed aqueous solution.Type: ApplicationFiled: July 29, 2011Publication date: February 2, 2012Applicant: SESQUI MINING, LLCInventors: Roger L. Day, James A. Herickhoff
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Patent number: 8057765Abstract: Disclosed are methods for solution mining of evaporite minerals, such as trona, comprising drilling an access well and at least two lateral boreholes; injecting a fluid; circulating the fluid through the lateral boreholes with a controlled fluid flow; and collecting a pregnant solution. Also disclosed are methods of solution mining that include injecting an aqueous solution into an underground trona cavity at a temperature sufficient to maintain at least a portion of the solution in the cavity in the Wegscheiderite solid phase region; removing aqueous solution from the cavity; and recovering alkaline values from the removed aqueous solution. Also disclosed are methods of solution mining that include injecting an aqueous solution into an underground trona cavity; removing aqueous solution from the cavity, wherein the temperature of the removed aqueous solution is at about the TWA point temperature; and recovering alkaline values from the removed aqueous solution.Type: GrantFiled: September 24, 2009Date of Patent: November 15, 2011Assignee: Sesqui Mining, LLCInventors: Roger L. Day, James A. Herickhoff
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Publication number: 20110259590Abstract: A sub-surface hydrocarbon production system comprising an energy delivery well extending from the surface to a location proximate a bottom of the hydrocarbons to be produced. A production well extends from the surface to a location proximate the hydrocarbon and a convection passage extends between the energy delivery well and the production well thereby forming a convection loop. The energy delivery well and the production well intersect at a location proximate the hydrocarbon such that the convection loop is in the form of a triangle. Preferably, the convection passage extends upwardly from a point at which the convection passage intersects the production well. The system also includes a heater, such as an electric heater or down-hole burner, disposed in the energy delivery well.Type: ApplicationFiled: May 13, 2010Publication date: October 27, 2011Applicant: AMERICAN SHALE OIL, LLCInventors: Alan K. Burnham, Roger L. Day, P. Henrick Wallman, James R. McConaghy
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Publication number: 20110174496Abstract: A process for retorting and extracting sub-surface hydrocarbons. The process comprises drilling an energy delivery well extending from the surface to a location proximate a bottom of the hydrocarbons. The hydrocarbons are heated from the bottom to form a retort, the retort extending along a portion of the energy delivery well. A vapor tube is extended to a location proximate the retort, the vapor tube having an entrance corresponding to the region of the retort along the energy delivery well that is nearest the surface exit.Type: ApplicationFiled: March 3, 2011Publication date: July 21, 2011Applicant: AMERICAN SHALE OIL, LLCInventors: Alan K. Burnham, Roger L. Day, P. Henrick Wallman, James R. McConaghy