Abstract: Preventing freezing in a heat exchanger can include passing first and second cooling fluids through the heat exchanger, monitoring a temperature and/or pressure of the second cooling fluid entering the heat exchanger, heating the second cooling fluid entering the heat exchanger by opening a valve when the monitored temperature and/or monitored pressure is below a trigger temperature and/or trigger pressure, and closing the valve when a condition is met. The first cooling fluid can have a first freezing temperature and the second cooling fluid can have a second, lower freezing temperature. Opening the valve can cause the second cooling fluid, in gaseous phase, to mix with the second cooling fluid, in liquid phase, upstream of the heat exchanger.

Abstract: The present disclosure relates to a method for controlling a level of superheat during a pump mode of operation of a refrigeration system, wherein the refrigeration system can operate in either the pump mode or a compressor mode, and has an electronically controlled expansion valve (EEV). A controller obtains a stored, predetermined pump differential pressure range able to be produced by a pump of the system. The controller also obtains a stored, predetermined superheat range, and detects a superheat level. When the detected superheat level is outside of the superheat temperature range, the controller commands adjusting at least one of the EEV and a speed of the pump based on whether the detected superheat level is above or below the superheat range, and whether a current pump differential pressure is above or below the predetermined pump differential pressure range.

Abstract: A cooling system has a cabinet and a plurality of separate cooling stages including an upstream cooling stage and a downstream cooling stage. At least the upstream cooling state is a variable capacity cooling stage. Each cooling stage has a cooling circuit. Evaporators of the cooling circuits are arranged in the cabinet so that air passes over them in serial fashion. A controller when a Call for Cooling first reaches a point where cooling is needed, operating the upstream cooling circuit to provide cooling and not the downstream cooling circuit. When the Call for Cooling has increased to a second point, the controller additionally operates the downstream cooling circuit to provide cooling. The cooling capacity at which the upstream cooling circuit is being operated is less than its full capacity when the Call for Cooling reaches the second point.

Abstract: A method including: determining a cooling value; and comparing the cooling value to an activation point of a lead compressor. The lead compressor is in a tandem set of scroll compressors of a cooling system. The tandem set of compressors comprises a lag compressor. The method further includes: activating the lead compressor when the cooling value is greater than the activation point; activating the lag compressor subsequent to activating the lead compressor; and determining whether conditions exist including: an alarm associated with the lag compressor being generated, and the lead compressor being deactivated. The method further includes deactivating the lag compressor when at least one of the conditions exists in the cooling system.

Abstract: The present disclosure relates to a method for controlling a level of superheat during a pump mode of operation of a refrigeration system, wherein the refrigeration system can operate in either the pump mode or a compressor mode, and has an electronically controlled expansion valve (EEV). A controller obtains a stored, predetermined pump differential pressure range able to be produced by a pump of the system. The controller also obtains a stored, predetermined superheat range, and detects a superheat level. When the detected superheat level is outside of the superheat temperature range, the controller commands adjusting at least one of the EEV and a speed of the pump based on whether the detected superheat level is above or below the superheat range, and whether a current pump differential pressure is above or below the predetermined pump differential pressure range.

Abstract: A method includes determining a pressure difference across a scroll compressor of a cooling system. The pressure difference is compared to a minimum differential pressure value. Pressure differences across the scroll compressor that are less than the minimum differential pressure value are associated with unloading the scroll compressor. Parameters including a pressure set point value and an absolute minimum pressure value are increased when the pressure difference is less than the minimum differential pressure value. Subsequent to the increasing of the parameters, the parameters are decreased when the pressure difference is greater than a sum of the minimum differential pressure value and a hysteresis value.

Abstract: A method including determining whether an OFF criterion is satisfied for a lag compressor of a tandem set of scroll compressors. The tandem set of scroll compressors includes a lead compressor. The method further includes: initiating at least one process when the OFF criterion is satisfied; and maintaining the lag compressor in an ON state for a predetermined period subsequent to the OFF criterion being satisfied. The at least one process includes at least one of: operating the lead compressor at a maximum level; overriding a motor overload protection method, wherein the motor overload protection method protects motors of the lead compressor and the lag compressor; and overriding a proportional integral derivative (PID) method to reduce a speed of a condenser fan. The PID method controls the speed of the condenser fan. A system including the lag compressor module and the lead compressor module.

Abstract: A cooling system has a plurality of separate cooling stages including an upstream cooling stage having an upstream cooling circuit and a downstream cooling stage including a downstream cooling circuit, which are each a direct expansion cooling circuit including a tandem compressor. Each tandem compressor includes a fixed capacity compressor and a variable capacity compressor. A controller controls the fixed capacity compressor and variable capacity compressor of each tandem compressor based on a Call for Cooling, which of a plurality of ranges the Call for Cooling falls within, and whether the Call for Cooling is ramping up or ramping down.

Abstract: A cooling system has a cabinet and a plurality of separate cooling stages including an upstream cooling stage and a downstream cooling stage. At least the upstream cooling state is a variable capacity cooling stage. Each cooling stage has a cooling circuit. Evaporators of the cooling circuits are arranged in the cabinet so that air passes over them in serial fashion. A controller when a Call for Cooling first reaches a point where cooling is needed, operating the upstream cooling circuit to provide cooling and not the downstream cooling circuit. When the Call for Cooling has increased to a second point, the controller additionally operates the downstream cooling circuit to provide cooling. The cooling capacity at which the upstream cooling circuit is being operated is less than its full capacity when the Call for Cooling reaches the second point.

Abstract: A cooling system has a cabinet and a plurality of separate cooling stages including an upstream cooling stage and a downstream cooling stage. At least the upstream cooling state is a variable capacity cooling stage. Each cooling stage has a cooling circuit. Evaporators of the cooling circuits are arranged in the cabinet so that air passes over them in serial fashion. A controller when a Call for Cooling first reaches a point where cooling is needed, operating the upstream cooling circuit to provide cooling and not the downstream cooling circuit. When the Call for Cooling has increased to a second point, the controller additionally operates the downstream cooling circuit to provide cooling. The cooling capacity at which the upstream cooling circuit is being operated is less than its full capacity when the Call for Cooling reaches the second point.

Abstract: A cooling system has a tandem compressor, a condenser, an electronic expansion valve and an evaporator arranged in a direct expansion cooling circuit. The tandem compressor includes a variable capacity compressor and a fixed capacity compressor. A controller controls the electronic expansion valve and selects which of a plurality of superheat control modes to use in operating the electronic expansion valve based on control parameters and a current operating status of each of the variable capacity compressor and fixed capacity compressor of the tandem compressor.

Abstract: A method includes determining a pressure difference across a scroll compressor of a cooling system. The pressure difference is compared to a minimum differential pressure value. Pressure differences across the scroll compressor that are less than the minimum differential pressure value are associated with unloading the scroll compressor. Parameters including a pressure set point value and an absolute minimum pressure value are increased when the pressure difference is less than the minimum differential pressure value. Subsequent to the increasing of the parameters, the parameters are decreased when the pressure difference is greater than a sum of the minimum differential pressure value and a hysteresis value.

Abstract: A method including determining whether an OFF criterion is satisfied for a lag compressor of a tandem set of scroll compressors. The tandem set of scroll compressors includes a lead compressor. The method further includes: initiating at least one process when the OFF criterion is satisfied; and maintaining the lag compressor in an ON state for a predetermined period subsequent to the OFF criterion being satisfied. The at least one process includes at least one of: operating the lead compressor at a maximum level; overriding a motor overload protection method, wherein the motor overload protection method protects motors of the lead compressor and the lag compressor; and overriding a proportional integral derivative (PID) method to reduce a speed of a condenser fan. The PID method controls the speed of the condenser fan.

Abstract: A method including: determining a cooling value; and comparing the cooling value to an activation point of a lead compressor. The lead compressor is in a tandem set of scroll compressors of a cooling system. The tandem set of compressors comprises a lag compressor. The method further includes: activating the lead compressor when the cooling value is greater than the activation point; activating the lag compressor subsequent to activating the lead compressor; and determining whether conditions exist including: an alarm associated with the lag compressor being generated, and the lead compressor being deactivated. The method further includes deactivating the lag compressor when at least one of the conditions exists in the cooling system.

Abstract: A system includes a load module, a comparison module and a control module. The load module is configured to determine a current load of a compressor. The comparison module is configured to compare the current load to a previous load of the compressor to generate a comparison signal based on the comparison. The control module is configured to generate (i) a first control signal based on a superheat value of the compressor, and (ii) a second control signal based on the current load and the previous load. The control module is configured to, based on the comparison signal, control a position of an expansion valve according to either the first control signal or the second control signal.

Abstract: An air conditioner system including a condenser fan, an ambient temperature sensor, a refrigerant pressure sensor, and a controller. The ambient temperature sensor is to sense ambient temperature at the system. The refrigerant pressure sensor is to sense pressure of a refrigerant of the system. The target refrigerant pressure module is to identify an optimum pressure of the refrigerant in the system. The controller is to generate an output representing a speed of the condenser fan operable to maintain the pressure of the refrigerant at about the optimum pressure as the ambient temperature of the system changes.

Abstract: A cooling system has a cabinet and a plurality of separate cooling stages including an upstream cooling stage and a downstream cooling stage. At least the upstream cooling state is a variable capacity cooling stage. Each cooling stage has a cooling circuit. Evaporators of the cooling circuits are arranged in the cabinet so that air passes over them in serial fashion. A controller when a Call for Cooling first reaches a point where cooling is needed, operating the upstream cooling circuit to provide cooling and not the downstream cooling circuit. When the Call for Cooling has increased to a second point, the controller additionally operates the downstream cooling circuit to provide cooling. The cooling capacity at which the upstream cooling circuit is being operated is less than its full capacity when the Call for Cooling reaches the second point.

Abstract: A cooling system has a plurality of separate cooling stages including an upstream cooling stage having an upstream cooling circuit and a downstream cooling stage including a downstream cooling circuit, which are each a direct expansion cooling circuit including a tandem compressor. Each tandem compressor includes a fixed capacity compressor and a variable capacity compressor. A controller controls the fixed capacity compressor and variable capacity compressor of each tandem compressor based on a Call for Cooling, which of a plurality of ranges the Call for Cooling falls within, and whether the Call for Cooling is ramping up or ramping down.

Abstract: A cooling system has a tandem compressor, a condenser, an electronic expansion valve and an evaporator arranged in a direct expansion cooling circuit. The tandem compressor includes a variable capacity compressor and a fixed capacity compressor. A controller controls the electronic expansion valve and selects which of a plurality of superheat control modes to use in operating the electronic expansion valve based on control parameters and a current operating status of each of the variable capacity compressor and fixed capacity compressor of the tandem compressor.