Abstract: An oriented strand board panel and a method for making the same are provided. The OSB panel has at least three layers, namely, a top surface layer, a core layer, and a bottom surface layer. A first cover layer may be provided on the top surface layer. Likewise, a second cover layer may be provided underneath the bottom surface layer. The first cover layer and/or the second cover layer may have a smaller strand angle, defined by an average deviation of strands from a longitudinal axis, than the top surface layer and the bottom surface layer. The smaller strand angles for the first cover layer and/or the second cover layer provide the OSB panel with greater stiffness and strength along the strong direction of the panel without significant compromise of strength and/or stiffness in the weak direction of the panel.

Abstract: A process for making engineered lignocellulosic-based panels with superior strength and dimensional stability. The process comprising adding to green lignocellulosic particles a low-nitrogen content, high molecular weight, phenol-formaldehyde resin before the green particles are dried. The resin is added in an amount from about 1 to 25 weight percent based on the dry weight of the green lignocellulosic particles. The resin has a nitrogen content of from about 0 to 3%, a viscosity of from about 20 to 2000 cps at 20° C., and a molar ratio of formaldehyde/phenol of from about 1.2 to 3.0. The green lignocellulosic particles treated with the resin are dried until the particles have a moisture content of from 1 to 8%. A second resin is added to the dried particles and then the dried particles are consolidated under heat and pressure to form the engineered panel.