Abstract: A movable contact arm assembly is provided for an electrical switching apparatus, such as a circuit breaker. The movable contact arm assembly includes a first member, and a second member attached to the first member. The first member is made from a first material, such as steel, and the second member is made from a second different material, such as copper. The first and second members each include first and second ends. The first end of the first member cooperates with the operating mechanism of the circuit breaker. The first end of the second member is attached to the second end of the first member. A movable contact is disposed on the second end of the second member.

Abstract: A terminal includes a fastener; a conductor member having a plurality of protrusions on a surface thereof facing the fastener; and a collar member. The collar member includes first, second, third and fourth surfaces, a tapped opening on the first surface engaging the fastener, and a conduit between the second and third surfaces. The tapped opening intersects and coincides with the conduit and is normal thereto. The fourth surface is opposite the first surface and contains another opening that intersects and coincides with the conduit. The other opening receives the conductor member. The protrusions and the surface of the conductor member are structured to engage a stranded conductor having a plurality of individual solid conductors. The fastener is structured to engage the stranded conductor.

Abstract: A terminal includes a fastener; a conductor member having a plurality of protrusions on a surface thereof facing the fastener; and a collar member. The collar member includes first, second, third and fourth surfaces, a tapped opening on the first surface engaging the fastener, and a conduit between the second and third surfaces. The tapped opening intersects and coincides with the conduit and is normal thereto. The fourth surface is opposite the first surface and contains another opening that intersects and coincides with the conduit. The other opening receives the conductor member. The protrusions and the surface of the conductor member are structured to engage a stranded conductor having a plurality of individual solid conductors. The fastener is structured to engage the stranded conductor.

Abstract: A movable contact arm assembly is provided for an electrical switching apparatus, such as a circuit breaker. The movable contact arm assembly includes a first member, and a second member attached to the first member. The first member is made from a first material, such as steel, and the second member is made from a second different material, such as copper. The first and second members each include first and second ends. The first end of the first member cooperates with the operating mechanism of the circuit breaker. The first end of the second member is attached to the second end of the first member. A movable contact is disposed on the second end of the second member.

Abstract: A latch assembly includes a latch plate having an opening therethrough; and a latch shaft having a shaft member and a positioning shoulder disposed on the shaft member. The positioning shoulder has a seating surface thereon. The shaft member passes through the opening of the latch plate. The latch plate engages the positioning shoulder of the shaft member. The seating surface of the shaft member is swaged to retain the latch plate to the shaft member.

Abstract: A latch assembly includes a latch plate having an opening therethrough; and a latch shaft having a shaft member and a positioning shoulder disposed on the shaft member. The positioning shoulder has a seating surface thereon. The shaft member passes through the opening of the latch plate. The latch plate engages the positioning shoulder of the shaft member. The seating surface of the shaft member is swaged to retain the latch plate to the shaft member.

Abstract: A circuit breaker includes a conductor, a fixed contact connected to the conductor, and an arc runner disposed on the conductor adjacent the fixed contact. The arc runner includes a first portion abutting the fixed contact and a second portion disposed in a recess of the circuit breaker housing. The arc runner is adapted to draw an arc from the fixed contact. A circuit breaker operating mechanism cooperates with a movable contact for opening and closing the fixed contact and the movable contact. An arc chute is adjacent the arc runner. A trip unit cooperates with the operating mechanism to trip open the fixed and movable contacts.

Abstract: A circuit breaker includes a conductor, a fixed contact connected to the conductor, and an arc runner disposed on the conductor adjacent the fixed contact. The arc runner includes a first portion abutting the fixed contact and a second portion disposed in a recess of the circuit breaker housing. The arc runner is adapted to draw an arc from the fixed contact. A circuit breaker operating mechanism cooperates with a movable contact for opening and closing the fixed contact and the movable contact. An arc chute is adjacent the arc runner. A trip unit cooperates with the operating mechanism to trip open the fixed and movable contacts.

Abstract: A circuit breaker includes separable contacts, an operating mechanism structured to open and close the separable contacts, and a magnetic trip mechanism cooperating with the operating mechanism to trip open the separable contacts. The magnetic trip mechanism includes a support structure including a slotted support portion therein, and a plunger assembly. The plunger assembly includes a movable core resting in the support portion of the support structure, and a plunger member including a first portion cooperating with the operating mechanism, a second portion coupled to the movable core, and a third portion engaging the support structure.

Abstract: An electrical switching apparatus interface assembly provides remote actuation of the operating handle of a circuit breaker. The interface assembly includes the circuit breaker, a second switching apparatus, such as an actuating handle disposed in a remote location from the circuit breaker, a connector and an operating handle attachment including a handle-engaging segment for securely engaging the circuit breaker operating handle and an interfacing segment for receiving the connector. The actuating handle is operable between ON and OFF positions corresponding to ON and OFF positions, respectively, of the circuit breaker operating handle. The connector interfaces or links the circuit breaker to the actuating handle. In this manner, when the actuating handle is moved from the ON or OFF position, the connector moves the circuit breaker operating handle in a likewise manner.

Abstract: A circuit breaker includes a housing including a primary cover and a secondary cover having a tab; separable contacts; and an operating mechanism adapted to open and close the separable contacts. The operating mechanism includes a cradle pivotally mounted within the housing, the cradle including a latch, and a latch mechanism within the housing. The latch mechanism is adapted to capture the latch of the cradle when the separable contacts are closed. The operating mechanism also includes a rotary interlock pivotally mounted within the housing and cooperating with the latch mechanism and the tab of the secondary cover to release the latch of the cradle and to trip open the separable contacts when the secondary cover is removed from the primary cover.

Abstract: A method attaches a center conductor to one or both of a load end conductor and a line end conductor. The center conductor has two cylindrical projections. The load end conductor and the line end conductor both have a non-circular opening, such as a square opening. One of the cylindrical projections of the center conductor is passed through the non-circular opening of the load end conductor. The cylindrical projection of the center conductor is deformed, in order to attach the center conductor and the load end conductor together. The other of the cylindrical projections of the center conductor is passed through the non-circular opening of the line end conductor. The load and line end conductors are aligned and the other cylindrical projection of the center conductor is deformed, in order to attach the center conductor and the line end conductor together.

Abstract: A locking attachment is for a circuit breaker. The circuit breaker includes a housing enclosing separable contacts and an operating mechanism, an elongated operating member with a handle that operates to open and close the separable contacts, and an opening in the housing through which the elongated operating member protrudes. The opening has first and second ends corresponding to “on” and “off” circuit breaker positions, respectively. The locking attachment includes a locking member having a first end having a compressive segment with opposed portions for compressively capturing the operating member. The second end of the locking member is structured to engage the housing of the circuit breaker at one of the first and second ends of the opening in the housing, thereby locking the circuit breaker in either the “on” or “off” position.

Abstract: A locking attachment is for a circuit breaker. The circuit breaker includes a housing enclosing separable contacts and an operating mechanism, an elongated operating member with a handle that operates to open and close the separable contacts, and an opening in the housing through which the elongated operating member protrudes. The opening has first and second ends corresponding to “on” and “off” circuit breaker positions, respectively. The locking attachment includes a locking member having a first end having a compressive segment with opposed portions for compressively capturing the operating member. The second end of the locking member is structured to engage the housing of the circuit breaker at one of the first and second ends of the opening in the housing, thereby locking the circuit breaker in either the “on” or “off” position.

Abstract: A DIN rail adapter for a circuit interrupter including a backplate having two guide members and two substantially planar stabilizing tab. The backplate further includes a first spring attachment region. A slider is slideably disposed between the guide members and the stabilizing tabs, and includes a second spring attachment region. A spring is disposed between the first and second spring attachment regions for biasing the slider in a first direction.

Abstract: A circuit interrupter including a housing, separable main contacts disposed in the housing, and an operating mechanism disposed in the housing and interconnected with the contacts. The housing has a cover securable to a base, with the cover including a downwardly-facing abutment portion. An electrical terminal is releasably disposed within the base and has a tab that abuttingly engages the abutment portion of the cover when the cover is secured to the base. The base also includes channels formed in the sides of the base, and the electrical terminal includes sides that insert into the channels and that include rib portions that frictionally engage the channels upon insertion. The base also includes tapered sides, with the electrical terminal sides being tapered in order to follow or mirror the tapered sides of the base.

Abstract: A molded case circuit breaker is taught with a housing base and a primary cover disposed on the housing base. The primary cover has a recess therein for an auxiliary module which is disposed in the recess. A secondary cover is disposed on the primary cover for covering the recess when the auxiliary module is disposed therein. A combination manual trip and secondary cover interlock is provided which is accessible from outside of the secondary cover for manually opening separable main contacts or for automatically opening separable main contacts when the secondary cover is removed. There is also provided on the back plane of the housing a single piece DIN rail attachment for securing the back plane to a DIN rail. There is provided an under voltage release mechanism for actuating the circuit breaker to trip on the occurrence of an under voltage condition of predetermined magnitude across the lines served by the circuit interrupter.

Abstract: A terminal connection for a flat stab of an electrical terminal includes a spring clip which retains a nut in alignment with an aperture in the flat stab. The spring clip is fabricated from a strip of resilient electrically conductive material and has a top wall with a central aperture, side walls extending downward from the top wall and having slots therein, and outwardly projecting flanges on the bottom edge of each of the side walls. A square nut is retained in the spring clip by lateral projections on the nut engaged in the slots in the side walls with the tapped hole in the nut aligned with the aperture in the top wall of the clip. The fastener assembly clips onto the end of the flat stab which is in a recess in the electrical terminal, with the stab between the nut and the top wall of the spring clip.

Abstract: A molded case circuit breaker is taught with a housing base and a primary cover disposed on the housing base. The primary cover has a recess therein for an auxiliary module which is disposed in the recess. A secondary cover is disposed on the primary cover for covering the recess when the auxiliary module is disposed therein. A combination manual trip and secondary cover interlock is provided which is accessible from outside of the secondary cover for manually opening separable main contacts or for automatically opening separable main contacts when the secondary cover is removed. There is also provided on the back plane of the housing a single piece DIN rail attachment for securing the back plane to a DIN rail. There is provided an under voltage release mechanism for actuating the circuit breaker to trip on the occurrence of an under voltage condition of pre-determined magnitude across the lines served by the circuit interrupter.

Abstract: A circuit breaker system having load and line terminals interconnectable with load and line conductors by way of a solderless collar has a central opening which encloses an overlapping portion of the internal load or line terminals and the associated load or line conductors. The collar has a set screw in the top thereof which is turned down on the overlapping terminal and conductor until a secure connection is made. The collar has a joint, which may be affected by the setscrew action associated with securing the external conductor with the internal terminal. The joint is T-shaped and is provided with vertical tabs on one portion thereof to prevent the weakest portion of the joint from rotating outwardly under the affects of the securing action and thus jeopardizing the strength of the joint.