Patents by Inventor Rohan A. Hule

Rohan A. Hule has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11629209
    Abstract: This invention relates to a catalyst system including the reaction product of a support (such as a fluorided silica support that preferably has not been calcined at a temperature of 400° C. or more), an activator and at least two different transition metal catalyst compounds; methods of making such catalyst systems, polymerization processes using such catalyst systems and polymers made therefrom.
    Type: Grant
    Filed: May 18, 2022
    Date of Patent: April 18, 2023
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Rohan A. Hule, Antonios K. Doufas, Derek W. Thurman, Crisita Carmen H. Atienza, Matthew W. Holtcamp, David F. Sanders, Matthew S. Bedoya
  • Publication number: 20220289883
    Abstract: This invention relates to a catalyst system including the reaction product of a support (such as a fluorided silica support that preferably has not been calcined at a temperature of 400° C. or more), an activator and at least two different transition metal catalyst compounds; methods of making such catalyst systems, polymerization processes using such catalyst systems and polymers made therefrom.
    Type: Application
    Filed: May 18, 2022
    Publication date: September 15, 2022
    Inventors: Rohan A. HULE, Antonios K. DOUFAS, Derek W. THURMAN, Crisita Carmen H. ATIENZA, Matthew W. HOLTCAMP, David F. SANDERS, Matthew S. BEDOYA
  • Patent number: 11370860
    Abstract: This invention relates to a catalyst system including the reaction product of a support (such as a fluorided silica support that preferably has not been calcined at a temperature of 400° C. or more), an activator and at least two different transition metal catalyst compounds; methods of making such catalyst systems, polymerization processes using such catalyst systems and polymers made therefrom.
    Type: Grant
    Filed: October 4, 2017
    Date of Patent: June 28, 2022
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Rohan A. Hule, Antonios K. Doufas, Derek W. Thurman, Crisita Carmen H. Atienza, Matthew W. Holtcamp, David F. Sanders, Matthew S. Bedoya
  • Patent number: 11104784
    Abstract: Disclosed is a thermoplastic polyolefin composition useful in automotive components comprising at least a polypropylene having a melting point temperature (Tm) of greater than 130° C. and a melt flow rate (230° C./2.16 kg) within the range from 10 g/10 min to 80 g/10 min; an amorphous ethylene-propylene copolymer comprising within the range from 40 wt % to 80 wt % ethylene derived units and having a melt flow rate (230° C./2.16 kg) within the range from 0.1 g/10 min to 20 g/10 min; and a propylene-based elastomer having within the range from 5 to 25 wt % ethylene derived units and having a Tm of less than 110° C. The composition only partially breaks or there is no break at ?29° C. (ASTM D256) with Notched Izod Force of between 10 to 40 ft-lb/in2 at 22° C. (533 to 2,132 J/m2), and between 1.0 to 12 ft-lb/in2 at ?29° C. (53 to 636 J/m2).
    Type: Grant
    Filed: February 18, 2020
    Date of Patent: August 31, 2021
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Sudhin Datta, Xin Chen, Abdul M. Jangda, Rohan A. Hule, Jan Kalfus
  • Patent number: 10927203
    Abstract: Polyethylene compositions including at least 65 wt % ethylene derived units and from 0 to 35 wt % of C3-C12 olefin comonomer derived units, based upon the total weight of the polyethylene composition are provided. The polyethylene compositions have a) an RCI,m of 100 kg/mol or greater and one or both of: b) a Tw1-Tw2 value of from ?16 to ?38° C.; and c) an Mw1/Mw2 value of at least 0.9. The polyethylene compositions may be used to manufacture articles such as films.
    Type: Grant
    Filed: October 5, 2018
    Date of Patent: February 23, 2021
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Ching-Tai Lue, Adriana S. Silva, Matthew W. Holtcamp, David F. Sanders, Ryan W. Impelman, Richard E. Pequeno, Charles J. Harlan, Xuan Ye, Dongming Li, Rohan A. Hule, Matthew S. Bedoya
  • Patent number: 10766981
    Abstract: Bimodal polypropylene compositions and a process to form melt blended bimodal polypropylene compositions comprising combining at least two polypropylenes in at least a two-pass process, and forming a bimodal polypropylene composition having a Flexural Modulus (190° C., 1% secant) of at least 1700 MPa, as well as one or more other selected properties. These compositions are suitable for thermoformed articles and injection molded articles, any of which may be foamed.
    Type: Grant
    Filed: August 4, 2015
    Date of Patent: September 8, 2020
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Rohan A. Hule, Sudhin Datta, Yi Ping Ni
  • Publication number: 20200239677
    Abstract: Disclosed is a thermoplastic polyolefin composition useful in automotive components comprising at least a polypropylene having a melting point temperature (Tm) of greater than 130° C. and a melt flow rate (230° C./2.16 kg) within the range from 10 g/10 min to 80 g/10 min; an amorphous ethylene-propylene copolymer comprising within the range from 40 wt % to 80 wt % ethylene derived units and having a melt flow rate (230° C./2.16 kg) within the range from 0.1 g/10 min to 20 g/10 min; and a propylene-based elastomer having within the range from 5 to 25 wt % ethylene derived units and having a Tm of less than 110° C. The composition only partially breaks or there is no break at ?29° C. (ASTM D256) with Notched Izod Force of between 10 to 40 ft-lb/in2 at 22° C. (533 to 2,132 J/m2), and between 1.0 to 12 ft-lb/in2 at ?29° C. (53 to 636 J/m2).
    Type: Application
    Filed: February 18, 2020
    Publication date: July 30, 2020
    Inventors: Sudhin Datta, Xin Chen, Abdul M. Jangda, Rohan A. Hule, Jan Kalfus
  • Patent number: 10647841
    Abstract: Disclosed is a thermoplastic polyolefin composition useful in automotive components comprising at least a polypropylene having a melting point temperature (Tm) of greater than 130° C. and a melt flow rate (230° C./2.16 kg) within the range from 10 g/10 min to 80 g/10 min; an amorphous ethylene-propylene copolymer comprising within the range from 40 wt % to 80 wt % ethylene derived units and having a melt flow rate (230° C./2.16 kg) within the range from 0.1 g/10 min to 20 g/10 min; and a propylene-based elastomer having within the range from 5 to 25 wt % ethylene derived units and having a Tm of less than 110° C. The composition only partially breaks or there is no break at ?29° C. (ASTM D256) with Notched Izod Force of between 10 to 40 ft-lb/in2 at 22° C. (533 to 2,132 J/m2), and between 1.0 to 12 ft-lb/in2 at ?29° C. (53 to 636 J/m2).
    Type: Grant
    Filed: August 21, 2015
    Date of Patent: May 12, 2020
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Sudhin Datta, Xin Chen, Abdul M. Jangda, Rohan A. Hule, Jan Kalfus
  • Patent number: 10618989
    Abstract: This invention relates to ethylene polymers obtained using a catalyst system comprising fluorided silica, alkylalumoxane activator and at least two metallocene catalyst compounds (a bridged monocyclopentadienyl group 4 transition metal compound and a biscyclopentadientyl group 4 transition metal compound), where the fluorided support has not been calcined at a temperature of 400° C. or more, and is preferably produced using a wet mixing method, such as an aqueous method. The ethylene polymers have: 1) at least 50 mol % ethylene; 2) a reversed comonomer index, mol %, (RCI,m) of 85 or more; 3) a Comonomer Distribution Ratio-2 (CDR-2,m) of the percent comonomer at the z average molecular weight divided by the percent comonomer at the weight average molecular weight plus the number average molecular weight divided by 2 ([% comonomer at Mz]/[% comonomer at ((Mw+Mn)/2)] as determined by GPC of 2.3 or more; and 4) a density of 0.91 g/cc or more.
    Type: Grant
    Filed: April 19, 2016
    Date of Patent: April 14, 2020
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Antonios K. Doufas, David F. Sanders, Matthew W. Holtcamp, Xuan Ye, Alexander I. Norman, Rohan A. Hule, Hasnain Rangwalla
  • Patent number: 10590212
    Abstract: This invention relates to new multimodal and/or broad molecular weight high density polyethylene polymers. The polymers may be made in a single reactor, preferably a gas phase reactor using a dual catalyst system comprising a pyridyldiamido transition metal compound, a metallocene compound, a support, and optionally an activator.
    Type: Grant
    Filed: April 20, 2016
    Date of Patent: March 17, 2020
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Antonios K. Doufas, David F. Sanders, Alexander I. Norman, Matthew W. Holtcamp, Keith R. Green, Rohan A. Hule, Derek W. Thurman
  • Publication number: 20200048382
    Abstract: Disclosed herein is a catalyst system including a first catalyst compound represented by Formula (I): and a second catalyst compound that is a bridged or unbridged metallocene. M is a group 4 metal. X1 and X2 are independently a univalent C1-C20 hydrocarbyl, C1-C20 substituted hydrocarbyl, a heteroatom or a heteroatom-containing group, or X1 and X2 join together to form a C4-C62 cyclic or polycyclic ring structure. R1, R2, R3, R4, R5, R6, R7, R8, R9, and R10 is independently hydrogen, C1-C40 hydrocarbyl, C1-C40 substituted hydrocarbyl, a heteroatom or a heteroatom-containing group, or two or more of R1, R2, R3, R4, R5, R6, R7, R8, R9, or R10 are joined together to form a C4-C62 cyclic or polycyclic ring structure, or a combination thereof. Q is a neutral donor group. Methods of polymerizing with the catalyst system to produce polyolefin polymers are also disclosed.
    Type: Application
    Filed: October 4, 2017
    Publication date: February 13, 2020
    Inventors: Matthew W. Holtcamp, Crisita Carmen H. Atienza, Charles J. Harlan, Xuan Ye, Matthew S. Bedoya, David F. Sanders, David A. Cano, Subramaniam Kuppuswamy, Michelle E. Titone, Ching-Tai Lue, Laughlin G. McCullough, Rohan A. Hule
  • Publication number: 20200048383
    Abstract: This invention relates to a catalyst system including the reaction product of a support (such as a fluorided silica support that preferably has not been calcined at a temperature of 400° C. or more), an activator and at least two different transition metal catalyst compounds; methods of making such catalyst systems, polymerization processes using such catalyst systems and polymers made therefrom.
    Type: Application
    Filed: October 4, 2017
    Publication date: February 13, 2020
    Inventors: Rohan A. Hule, Antonios K. Doufas, Derek W. Thurman, Crlsita Carmen H. Atienza, Matthew W. Hoitcamp, David F. Sanders, Matthew S. Bedoya
  • Patent number: 10513601
    Abstract: This invention relates to a polyolefin composition with (a) 80 to 90 wt % of an amorphous ethylene-propylene copolymer having either no crystallinity or crystallinity derived from ethylene, having about 30 wt % or more units derived from ethylene; (b) 5 to 15 wt % of a semi-crystalline ethylene-propylene copolymer having substantial crystallinity derived from ethylene and having 70 wt % or more units derived from ethylene; and (c) 1 to 5 wt % of a propylene-based elastomer having within the range from 5 to 25 wt % ethylene derived units and having a melting point temperature of less than 110° C. and a Mw/Mn within the range from 2.0 to 4.0.
    Type: Grant
    Filed: November 17, 2017
    Date of Patent: December 24, 2019
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Xin Chen, Sudhin Datta, Rohan A. Hule
  • Publication number: 20190144576
    Abstract: Polyethylene compositions including at least 65 wt % ethylene derived units, based upon the total weight of the polyethylene composition, are provided.
    Type: Application
    Filed: October 5, 2018
    Publication date: May 16, 2019
    Inventors: Ching-Tai Lue, Adriana S. Silva, Matthew W. Holtcamp, David F. Sanders, Ryan W. Impelman, Richard E. Pequeno, Charles J. Harlan, Xuan Ye, Dongming Li, Rohan A. Hule, Matthew S. Bedoya
  • Patent number: 10266685
    Abstract: The present invention relates to a bimodal polypropylene composition comprising a blend of a HMW polypropylene component and a LMW polypropylene component, where the high molecular weight (HMW) component of the bimodal composition has a z-average molecular weight Mz of more than 400,000 g/mole, and a process to make such composition. The composition is suitable for thermoformed articles and injection molded articles.
    Type: Grant
    Filed: June 20, 2017
    Date of Patent: April 23, 2019
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Yi Ping Ni, Rohan A. Hule, Sudhin Datta
  • Publication number: 20180258203
    Abstract: Bimodal polypropylene compositions and a process to form melt blended bimodal polypropylene compositions comprising combining at least two polypropylenes in at least a two-pass process, and forming a bimodal polypropylene composition having a Flexural Modulus (190° C., 1% secant) of at least 1700 MPa, as well as one or more other selected properties. These compositions are suitable for thermoformed articles and injection molded articles, any of which may be foamed.
    Type: Application
    Filed: August 4, 2015
    Publication date: September 13, 2018
    Inventors: Rohan A. Hule, Sudhin Datta, Yi Ping Ni
  • Publication number: 20180186986
    Abstract: This invention relates to a polyolefin composition with (a) 80 to 90 wt % of an amorphous ethylene-propylene copolymer having either no crystallinity or crystallinity derived from ethylene, having about 30 wt % or more units derived from ethylene; (b) 5 to 15 wt % of a semi-crystalline ethylene-propylene copolymer having substantial crystallinity derived from ethylene and having 70 wt % or more units derived from ethylene; and (c) 1 to 5 wt % of a propylene-based elastomer having within the range from 5 to 25 wt % ethylene derived units and having a melting point temperature of less than 110° C. and a Mw/Mn within the range from 2.0 to 4.0.
    Type: Application
    Filed: November 17, 2017
    Publication date: July 5, 2018
    Inventors: Xin Chen, Sudhin Datta, Rohan A. Hule
  • Patent number: 9994658
    Abstract: This invention relates to a process to polymerize olefins comprising: i) contacting one or more olefins with a catalyst system comprising: 1) a support comprising an organoaluminum treated layered silicate and an inorganic oxide; and 2) a bisphenolate compound; and ii) obtaining olefin polymer having high molecular weight and layered silicate dispersed therein. Preferably the support is in the form of spheroidal particles.
    Type: Grant
    Filed: August 19, 2016
    Date of Patent: June 12, 2018
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Crisita Carmen H. Atienza, Matthew W. Holtcamp, Xuan Ye, Gregory S. Day, David A. Cano, Machteld M. W. Mertens, Gerardo J. Majano Sanchez, Rohan A. Hule
  • Patent number: 9982067
    Abstract: This invention relates to a process to polymerize olefins comprising: i) contacting one or more olefins with a catalyst system comprising: 1) a support comprising an organoaluminum treated layered silicate and an inorganic oxide; and 2) a pyridyldiamido compound; and ii) obtaining olefin polymer having high molecular weight and layered silicate dispersed therein. Preferably the support is in the form of spheroidal particles.
    Type: Grant
    Filed: August 17, 2016
    Date of Patent: May 29, 2018
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Matthew W. Holtcamp, John R. Hagadorn, Gregory S. Day, Machteld M. W. Mertens, Gerardo J. Majano Sanchez, Rohan A. Hule
  • Publication number: 20180134828
    Abstract: This invention relates to ethylene polymers obtained using a catalyst system comprising fluorided silica, alkylalumoxane activator and at least two metallocene catalyst compounds (a bridged monocyclopentadienyl group 4 transition metal compound and a biscyclopentadientyl group 4 transition metal compound), where the fluorided support has not been calcined at a temperature of 400° C. or more, and is preferably produced using a wet mixing method, such as an aqueous method. The ethylene polymers have: 1) at least 50 mol % ethylene; 2) a reversed comonomer index, mol %, (RCI,m) of 85 or more; 3) a Comonomer Distribution Ratio-2 (CDR-2,m) of the percent comonomer at the z average molecular weight divided by the percent comonomer at the weight average molecular weight plus the number average molecular weight divided by 2 ([% comonomer at Mz]/[% comonomer at ((Mw+Mn)/2)] as determined by GPC of 2.3 or more; and 4) a density of 0.91 g/cc or more.
    Type: Application
    Filed: April 19, 2016
    Publication date: May 17, 2018
    Inventors: Antonios K. DOUFAS, David F. SANDERS, Matthew W. HOLTCAMP, Xuan YE, Alexander I. NORMAN, Rohan A. HULE, Hasnain RANGWALLA