Abstract: Embodiments relate to an aligner breakage solution that tests probability of aligner breakage at weak points. A method includes gathering a digital model representing an aligner for a dental arch of a patient, receiving material property information for a material to be used to manufacture the aligner, and analyzing one or more regions of the aligner. Analyzing a region of the aligner comprises simulating application of a load around the region, determining at least one of a stress, a strain or a strain energy density at the region, evaluating a strength of the aligner at the region, and determining whether the region satisfies a damage criterion based on the strength of the aligner at the region.

Abstract: A series of appliances including a first shell and a second shell can be designed to incrementally implement a treatment plan. The first and second shells can have cavities designed to receive teeth of a jaw. A first number of bite adjustment structures can be formed of a same material as the first shell, extending therefrom and designed to interface with teeth of a second jaw. The first number of bite adjustment structures can have a first shape and location specific to a first stage of the treatment plan. A second number of bite adjustment structures can be formed of a same material as the second shell, extending therefrom and designed to interface with teeth of the second jaw. The second number of bite adjustment structures can have a second shape and location, different than the first shape and location, specific to a second stage of the treatment plan.

Abstract: A series of appliances including a first shell and a second shell can be designed to incrementally implement a treatment plan. The first and second shells can have cavities designed to receive teeth of a jaw. A first number of bite adjustment structures can be formed of a same material as the first shell, extending therefrom and designed to interface with teeth of a second jaw. The first number of bite adjustment structures can have a first shape and location specific to a first stage of the treatment plan. A second number of bite adjustment structures can be formed of a same material as the second shell, extending therefrom and designed to interface with teeth of the second jaw. The second number of bite adjustment structures can have a second shape and location, different than the first shape and location, specific to a second stage of the treatment plan.

Abstract: A series of appliances including a first shell and a second shell can be designed to incrementally implement a treatment plan. The first and second shells can have cavities designed to receive teeth of a jaw. A first number of bite adjustment structures can be formed of a same material as the first shell, extending therefrom and designed to interface with teeth of a second jaw. The first number of bite adjustment structures can have a first shape and location specific to a first stage of the treatment plan. A second number of bite adjustment structures can be formed of a same material as the second shell, extending therefrom and designed to interface with teeth of the second jaw. The second number of bite adjustment structures can have a second shape and location, different than the first shape and location, specific to a second stage of the treatment plan.

Abstract: A series of appliances including a first shell and a second shell can be designed to incrementally implement a treatment plan. The first and second shells can have cavities designed to receive teeth of a jaw. A first bite adjustment structures can be formed of a same material as the first shell, extending from the first shell and designed to interface with teeth of a second jaw. A second bite adjustment structures can be formed of a same material as the second shell, extending from the second shell and designed to interface with teeth of the second jaw. The first and the second bite adjustment structures can have respective shapes and locations specific to respective stages of the treatment plan.

Abstract: Dental retainer devices are provided. The dental retainer devices can be customized based on patient specific dental anatomy and dental treatment plans. Methods of making the dental retainer devices are also provided. The methods can included additive manufacturing. Methods are also provided for customization of a dental retainer device based on the patient specific anatomy. The methods for customization can include providing a dentist with different options for anterior teeth coverage, posterior teeth coverage, and palatal configurations for the dental retainer devices.

Abstract: A series of appliances including a first appliance and a second appliance. The first appliance can have a first shell having a plurality of cavities therein and each cavity configured to receive at least one tooth of a first jaw and having a first number of bite adjustment structures. The first number of bite adjustment structures can be formed as part of the first shell, the first number of bite adjustment structures extending from the lingual surface of at least one of the plurality of cavities. The first number of bite adjustment structures can have a first shape and location specific to a first stage of the treatment plan. The second appliance can have a second shell having a plurality of cavities therein and each cavity configured to receive at least one tooth of the second jaw and having a second number of bite adjustment structures.

Abstract: A system for correcting class III malocclusions is disclosed. The system may include a maxilla appliance having tooth receiving cavities shaped to receive teeth of the maxilla and a first coupling for receiving an elastic. The system may also include a mandibular appliance having tooth receiving cavities shaped to receive teeth of the mandible. In some embodiments, the system includes a class III corrective appliance having a first mount shaped to engage with the mandibular arch of the patient and having a second coupling shaped to receive the elastic.

Abstract: A mold includes a first section, a second section, and a weakened region that joins the first section to the second section. The weakened region is breakable, deflectable, or deformable in response to a first threshold force to enable the first section to be removed from a shell independently of the second section after the shell is formed over the mold. The first threshold force is less than a second threshold force that would damage or permanently deform the shell. The first section is a first mold of at least a portion of one or more first teeth of a dental arch and the second section is a second mold of at least a portion of one or more second teeth of the dental arch.

Abstract: A mold includes a main body and a separable feature. One or more first weakened regions join the separable feature to the main body. The one or more first weakened regions are breakable to enable the main body to be removed from a shell independently of the separable feature after the shell is formed over the mold. The main body includes a first section and a second section that are at least partially separable at one or more second weakened regions to enable the first section to be removed from the shell independently of the second section after the shell is formed over the mold.

Abstract: A breakable or deflectable mold includes a first section, a second section, and a weakened region that joins the first section to the second section. The weakened region is breakable or deflectable to enable the first section to be removed independently of the second section after a shell is formed over the breakable mold.

Abstract: A mold comprises a main body and a separable feature. One or more weakened regions join the separable feature to the main body. The one or more weakened regions are breakable to enable the main body to be removed from a shell independently of the separable feature after the shell is formed over the mold.

Abstract: A plastic shell such as an orthodontic aligner has an interior shape that substantially conforms to a current or future dental arch of a patient. The plastic shell includes a hollow feature comprising a cavity. The plastic shell additionally includes an object inserted into the cavity, wherein the object provides structural strength to the plastic shell at a location of the hollow feature and does not interfere with a fit of the plastic shell onto the dental arch of the patient.

Abstract: The present disclosure provides method, computing device readable medium, and devices for dental appliances with repositioning jaw elements. An example of a removable dental appliance includes a shell having a number of tooth apertures configured to receive and reposition a number of teeth of a patient along one jaw of a patient, a repositioning jaw element that extends from a buccal or lingual surface of the shell, the element having a first outer surface oriented to face the tongue of the patient surface and a second outer surface oriented to face the cheek of the patient, and a reinforcement member formed along at least one of the first and second outer surfaces to provide reinforcement of the repositioning jaw element.

Abstract: The present disclosure provides method, computing device readable medium, and devices for dental appliances with repositioning jaw elements. An example of a removable dental appliance includes a shell having a number of tooth apertures configured to receive and reposition a number of teeth of a patient along one jaw of a patient, a repositioning jaw element that extends from a buccal or lingual surface of the shell, the element having a first outer surface oriented to face the tongue of the patient surface and a second outer surface oriented to face the cheek of the patient, and a reinforcement member formed along at least one of the first and second outer surfaces to provide reinforcement of the repositioning jaw element.

Abstract: A breakable or deflectable mold includes a first section, a second section, and a weakened region that joins the first section to the second section. The weakened region is breakable or deflectable to enable the first section to be removed independently of the second section after a shell is formed over the breakable mold.

Abstract: A mold comprises a main body and a separable feature. One or more weakened regions join the separable feature to the main body. The one or more weakened regions are breakable to enable the main body to be removed from a shell independently of the separable feature after the shell is formed over the mold.

Abstract: A series of appliances including a first shell and a second shell can be designed to incrementally implement a treatment plan. The first and second shells can have cavities designed to receive teeth of a jaw. A first number of bite adjustment structures can be formed of a same material as the first shell, extending therefrom and designed to interface with teeth of a second jaw. The first number of bite adjustment structures can have a first shape and location specific to a first stage of the treatment plan. A second number of bite adjustment structures can be formed of a same material as the second shell, extending therefrom and designed to interface with teeth of the second jaw. The second number of bite adjustment structures can have a second shape and location, different than the first shape and location, specific to a second stage of the treatment plan.