Abstract: A system for positioning a workpiece in an optimized position. In one embodiment a marking device places a mark on the workpiece prior to the workpiece passing through a scanner cooperating with an optimizer. The optimizer determines the optimized position of the workpiece. The orientation of the workpiece is identified by a first camera. The mark may be used as a point of reference such that the workpiece may be positioned in the optimized position by rotating the workpiece relative to the orientation of the mark. A turning mechanism rotates the workpiece to position it in the optimized position. A further camera identifies the orientation of the mark while the workpiece is being rotated. A processor compares in real time the orientation of the workpiece with the optimized position to determine if the workpiece is in the optimized position.

Abstract: A method of optimizing processing of successive workpieces through cutting machines, includes the steps of determining and optimizing a first cut pattern for a preceding workpiece infeeding into an active cutting device, determining and optimizing a second cut pattern for a succeeding workpiece succeeding the preceding workpiece infeeding into the cutting device, synchronizing the preceding workpiece with the active cutting device such that the active cutting device is pre-positioned to achieve an optimized first cut pattern of the preceding workpiece prior to the preceding workpiece engaging the active cutting device, processing through the cutting device the preceding workpiece according to the first cut pattern; adjusting an infeed gap between the preceding workpiece and the succeeding workpiece so that the active cutting device has sufficient time to pre-position to achieve the optimized second cut pattern of the succeeding workpiece prior to the active cutting device engaging the succeeding workpiece.

Abstract: A method of optimizing processing of successive workpieces through cutting machines, includes the steps of determining and optimizing a first cut pattern for a preceding workpiece infeeding into an active cutting device, determining and optimizing a second cut pattern for a succeeding workpiece succeeding the preceding workpiece infeeding into the cutting device, synchronizing the preceding workpiece with the active cutting device such that the active cutting device is pre-positioned to achieve an optimized first cut pattern of the preceding workpiece prior to the preceding workpiece engaging the active cutting device, processing through the cutting device the preceding workpiece according to the first cut pattern; adjusting an infeed gap between the preceding workpiece and the succeeding workpiece so that the active cutting device has sufficient time to pre-position to achieve the optimized second cut pattern of the succeeding workpiece prior to the active cutting device engaging the succeeding workpiece.

Abstract: A method of position-based integrated motion controlled curve sawing includes the steps of: transporting a curved workpiece in a downstream direction on a transfer, and monitoring position of the workpiece on the transfer, scanning the workpiece through an upstream scanner to measure workpiece profiles in spaced apart array, along a surface of the workpiece and communicating the workpiece profiles to a digital processor, computing by the digital processor, a high order polynomial smoothing curve fitted to the array of workpiece profiles of the curved workpiece, and adjusting the smoothing curve for cutting machine constraints of downstream motion controlled cutting devices to generate an adjusted curve generating unique position cams unique to the workpiece from the adjusted curve for optimized cutting by the cutting devices along a tool path corresponding to the position cams, sequencing the transfer and the workpiece with the cutting devices, and sequencing the unique position cams corresponding to the work

Abstract: A system for positioning a workpiece in an optimized position. In one embodiment a marking device places a mark on the workpiece prior to the workpiece passing through a scanner cooperating with an optimizer. The optimizer determines the optimized position of the workpiece. The orientation of the workpiece is identified by a first camera. The mark may be used as a point of reference such that the workpiece may be positioned in the optimized position by rotating the workpiece relative to the orientation of the mark. A turning mechanism rotates the workpiece to position it in the optimized position. A further camera identifies the orientation of the mark while the workpiece is being rotated. A processor compares in real time the orientation of the workpiece with the optimized position to determine if the workpiece is in the optimized position.

Abstract: An apparatus for sawing a workpiece on predetermined cutting lines while the workpiece is being continuously transported in a downstream direction includes first and second conveyors having a spaced array of workpiece elevating supports mounted on at least the second conveyor translating for the workpiece in the downstream direction, at least one saw mounted on corresponding saw transports adjacent the second conveyor, a workpiece scanner and a data processor and controller for processing the data received from the scanner; determining the position of the cut lines; for controlling the relative phase positions of the first and second conveyors such that the cut lines do not coincide with the position of the workpiece elevating supports; and for actuating downstream translation of the saw on the saw transport so as to align the saw with the cut lines as the workpiece and the saw are translated downstream in unison while the saw cuts the through workpiece at the cut lines without contacting the underlying conve

Abstract: A method of position-based integrated motion controlled curve sawing includes the steps of: transporting a curved workpiece in a downstream direction on a transfer, and monitoring position of the workpiece on the transfer, scanning the workpiece through an upstream scanner to measure workpiece profiles in spaced apart array, along a surface of the workpiece and communicating the workpiece profiles to a digital processor, computing by the digital processor, a high order polynomial smoothing curve fitted to the array of workpiece profiles of the curved workpiece, and adjusting the smoothing curve for cutting machine constraints of downstream motion controlled cutting devices to generate an adjusted curve generating unique position cams unique to the workpiece from the adjusted curve for optimized cutting by the cutting devices along a tool path corresponding to the position cams, sequencing the transfer and the workpiece with the cutting devices, and sequencing the unique position cams corresponding to the work

Abstract: A method of position-based integrated motion controlled curve sawing includes the steps of: transporting a curved workpiece in a downstream direction on a transfer, and monitoring position of the workpiece on the transfer, scanning the workpiece through an upstream scanner to measure workpiece profiles in spaced apart array, along a surface of the workpiece and communicating the workpiece profiles to a digital processor, computing by the digital processor, a high order polynomial smoothing curve fitted to the array of workpiece profiles of the curved workpiece, and adjusting the smoothing curve for cutting machine constraints of downstream motion controlled cutting devices to generate an adjusted curve generating unique position cams unique to the workpiece from the adjusted curve for optimized cutting by the cutting devices along a tool path corresponding to the position cams, sequencing the transfer and the workpiece with the cutting devices, and sequencing the unique position cams corresponding to the work

Abstract: A method of position-based integrated motion controlled curve sawing includes the steps of: transporting a curved workpiece in a downstream direction on a transfer, and monitoring position of the workpiece on the transfer, scanning the workpiece through an upstream scanner to measure workpiece profiles in spaced apart array, along a surface of the workpiece and communicating the workpiece profiles to a digital processor, computing by the digital processor, a high order polynomial smoothing curve fitted to the array of workpiece profiles of the curved workpiece, and adjusting the smoothing curve for cutting machine constraints of downstream motion controlled cutting devices to generate an adjusted curve generating unique position cams unique to the workpiece from the adjusted curve for optimized cutting by the cutting devices along a tool path corresponding to the position cams, sequencing the transfer and the workpiece with the cutting devices, and sequencing the unique position cams corresponding to the work

Abstract: A method of position-based integrated motion controlled curve sawing includes the steps of: transporting a curved workpiece in a downstream direction on a transfer, and monitoring position of the workpiece on the transfer, scanning the workpiece through an upstream scanner to measure workpiece profiles in spaced apart array, along a surface of the workpiece and communicating the workpiece profiles to a digital processor, computing by the digital processor, a high order polynomial smoothing curve fitted to the array of workpiece profiles of the curved workpiece, and adjusting the smoothing curve for cutting machine constraints of downstream motion controlled cutting devices to generate an adjusted curve generating unique position cams unique to the workpiece from the adjusted curve for optimized cutting by the cutting devices along a tool path corresponding to the position cams, sequencing the transfer and the workpiece with the cutting devices, and sequencing the unique position cams corresponding to the work

Abstract: A method of position-based integrated motion controlled curve sawing includes the steps of: transporting a curved workpiece in a downstream direction on a transfer, and monitoring position of the workpiece on the transfer, scanning the workpiece through an upstream scanner to measure workpiece profiles in spaced apart array, along a surface of the workpiece and communicating the workpiece profiles to a digital processor, computing by the digital processor, a high order polynomial smoothing curve fitted to the array of workpiece profiles of the curved workpiece, and adjusting the smoothing curve for cutting machine constraints of downstream motion controlled cutting devices to generate an adjusted curve generating unique position cams unique to the workpiece from the adjusted curve for optimized cutting by the cutting devices along a tool path corresponding to the position cams, sequencing the transfer and the workpiece with the cutting devices, and sequencing the unique position cams corresponding to the work

Abstract: A method of position-based integrated motion controlled curve sawing includes the steps of: transporting a curved workpiece in a downstream direction on a transfer, and monitoring position of the workpiece on the transfer, scanning the workpiece through an upstream scanner to measure workpiece profiles in spaced apart array, along a surface of the workpiece and communicating the workpiece profiles to a digital processor, computing by the digital processor, a high order polynomial smoothing curve fitted to the array of workpiece profiles of the curved workpiece, and adjusting the smoothing curve for cutting machine constraints of downstream motion controlled cutting devices to generate an adjusted curve generating unique position cams unique to the workpiece from the adjusted curve for optimized cutting by the cutting devices along a tool path corresponding to the position cams, sequencing the transfer and the workpiece with the cutting devices, and sequencing the unique position cams corresponding to the work