Patents by Inventor Rolf Santorius

Rolf Santorius has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 6742252
    Abstract: A method of machining rotationally symmetrical parts, in particular crankshafts, in particular the bearing surfaces of crankshafts, until they are in a condition of being ready for use, that is to say the condition in which the crankshaft can be installed in an engine without the further removal of material at the bearing surfaces. The object of the invention is to simplify the removal of material when machining bearing locations of a crankshaft. In the method according to the invention for finishing machining rotary parts, in a condition such that they are ready for use, after the original shaping operation removal of material is effected only by cutting machining with a given cutting edge and subsequent finishing.
    Type: Grant
    Filed: December 28, 1999
    Date of Patent: June 1, 2004
    Assignee: Boehringer Werkzeugmaschinen GmbH
    Inventors: Rolf Santorius, Matthias Kohlhase
  • Patent number: 6684500
    Abstract: A method and apparatus for machining workpieces with rotationally symmetrical surfaces, for example crankshafts, by which the setting and idle times are minimised, transposition of the workpiece to another machine is avoided, and both large batch sizes and also small numbers of items are economically machined. Machining of the workpiece is effected both by a method in which the machining speed is produced primarily by the rotation of the workpiece, and also by a method in which the machining speed is achieved primarily by the rotation of the tool.
    Type: Grant
    Filed: July 18, 2000
    Date of Patent: February 3, 2004
    Assignee: Boehringer Werkzeugmaschinen GmbH
    Inventors: Matthias Kohlhase, Rolf Santorius
  • Patent number: 6629806
    Abstract: A process for the metal-removing machining of a workpiece, where a disc-shaped external milling cutter is provided having cutting edges positioned on its outer circumference, the workpiece is rotated, and peripheral surfaces of the workpiece are machined with the milling cutter, by rotating the milling cutter to have a cutting speed of at least 180 m/min when roughing and at least 200 m/min when finishing, and a chip thickness of between 0.05-0.5 mm.
    Type: Grant
    Filed: December 22, 1998
    Date of Patent: October 7, 2003
    Assignee: Boehringer Werkzeugmaschinen GmbH
    Inventors: Rolf Santorius, Paul Dieter Scharpf, Wolf-Dietrich Voss, Matthias Kohlhase, Herbert Kiefer, Leo Schreiber
  • Patent number: 6470775
    Abstract: The present invention concerns a method of finishing machining rotary parts which are at least partially subjected to a hardening process until they are in a condition of being ready for use. The rotary parts may be crankshafts, or bearing surfaces of crankshafts, in particular automobile crankshafts. The object of the invention is to simplify the removal of material when machining bearing locations of a crankshaft which is to be hardened. After the original shaping operation, removal of material is effected at most by cutting machining with a given cutting edge.
    Type: Grant
    Filed: July 25, 2000
    Date of Patent: October 29, 2002
    Assignee: Boehringer Werkzeugmaschinen GmbH
    Inventors: Matthias Kohlhase, Rolf Santorius
  • Patent number: 6322300
    Abstract: The problem addressed by the invention is to provide a milling machine which can be used to machine eccentric end faces and peripheral faces and which ensures a short machining time despite its simple design. A milling machine of this king for machining workpieces and with means of clamping eccentric end faces or enveloping surfaces, e.g.
    Type: Grant
    Filed: July 12, 1999
    Date of Patent: November 27, 2001
    Assignee: Boehringer Werkzeugmaschinen GmbH
    Inventors: Rolf Santorius, Paul Dieter Scharpf, Wolf-Dietrich Voss, Matthias Kohlhase, Herbert Kiefer, Leo Schreiber
  • Patent number: 6283687
    Abstract: The invention relates to a process and a device for machining of workpieces (10) like crankshafts or similar components which are rotated about their own axis during machining, at least two mutually independently operating rotary milling tools (15, 16, 21, 22) performing material-removing operations simultaneously at different points on a workpiece. In order to maximize the edge life of the tools used, with special regard to the most uniform wear possible on all the rotary milling tools, it is proposed that the rotation speed of the tools be matched or varied to provide an optimum cutting operation and the rotation speed of the second and any other rotary milling tool be controlled dependently upon the tool rotation speed predetermined by the matching or variation.
    Type: Grant
    Filed: August 2, 1999
    Date of Patent: September 4, 2001
    Assignee: Boehringer Werkzeugmaschinen GmbH
    Inventors: Rolf Santorius, Paul Dieter Scharpf, Wolf-Dietrich Voss, Matthias Kohlhase, Herbert Kiefer, Leo Schreiber
  • Patent number: 5765270
    Abstract: The invention discloses a method of machining workpieces such as crankshafts, camshafts or similarly shaped members, having surfaces which are disposed both concentrically and also eccentrically relative to a workpiece axis and which are rotationally symmetrical or approximately rotationally symmetrical. The machining of the concentrically curved surfaces is effected by means of turning, rotational broaching and/or turning-rotational broaching and the machining of the eccentric workpiece surfaces is effected by means of end-milling wherein the axis of rotation of the milling cutter is transverse with respect to the spindle axis 3, and the workpiece is subjected to cutting finishing machining and the clamping means.
    Type: Grant
    Filed: December 22, 1995
    Date of Patent: June 16, 1998
    Assignee: Boehringer Werkzeugmaschinen GmbH
    Inventors: Hans Schrod, Wolf-Dietrich Voss, Rolf Santorius, Paul Dieter Schapf, Anton Horsky, Matthias Kohlhase
  • Patent number: 5743688
    Abstract: A machine and a process of using the machine for turn-broaching a workpiece to for crankshafts or camshafts. The machine comprises turn-broaching units having peripheral cutters whose cutting surfaces are monitored and automatically adjusted to compensate for wearing. The angular positions of the cutters of a turn-broaching unit may also be offset with respect to one another such that only one cutter is in contact with the surface of the workpiece at each instant.
    Type: Grant
    Filed: February 27, 1995
    Date of Patent: April 28, 1998
    Assignee: Boehringer Werkzeugmaschinen GmbH
    Inventors: Herbert Kiefer, Herbert Klemisch, Kurt Rohr, Rolf Santorius, Manfred Schuler, Wolf-Dietrich Voss