Abstract: A method and apparatus for synthesis of fullerenes and nanotubes in large quantities at an economical cost from graphite in electric arc plasma process are presented. Different embodiments of channeled graphite electrodes for both direct current (DC) and alternative current (AC) processes are disclosed. High productivity of the carbon allotropes is achieved by feeding consumable graphitic electrode into hot plasma zone, injecting of feedstock, catalyst and buffer gas flow through the longitudinal inner channel electrodes into the hot plasma zone and creating the radial gas outflow in the gap between electrodes, and following removal of produced carbon and catalytic vapors from the hot plasma zone into an oxygen deprived reaction vessel for quenching and condensing. Deposited after condensation soot containing carbon allotropes is collected and carbon allotropes are recovered by known techniques. The final products of recovering are fullerenes C60, C70 and higher fullerenes or nanotubes.

Abstract: A method and apparatus for producing fullerenes, in large quantities at an economical cost, from liquid and gaseous hydrocarbons treated by a high energy source in a reactor devoid of oxygen are presented. The liquid hydrocarbons preferably selected from used hazardous materials such as used motor oils, oils, crude petroleum or petroleum cracking by-products, and the gaseous hydrocarbons such as methane and acetylene, are introduced into the oxygen deprived reactor and exposed to a high energy source which may be a plasma jet, a laser beam or a submerged electrical arc. Exposure to the high energy source causes the hydrocarbon atoms to disassociate, thereby converting the liquid and gaseous components into a vapor or cloud of mixed material. The vapor or cloud is then processed to enable the liberated carbon atoms to bind and recombine to form fullerenes. The cloud is then introduced into a condensation zone of said reactor to form a mixture of fullerenes, solid soot and residue gases.