Abstract: A power tool includes a housing, a motor supported by the housing and having an output shaft, a planetary transmission coupled to the output shaft and having an output carrier, a dual-eccentric scotch yoke mechanism coupled to the output carrier and drivable by the planetary transmission in response to rotation of the output shaft, and a blade coupled to the dual-eccentric scotch yoke mechanism for movement in a reciprocating manner.

Abstract: Audio devices powered by rechargeable batteries or an external power source including a separate audio device housing and battery charger housing that are engageable with each other. The audio device housing and battery charger housing can share an external power source. Furthermore, when separated, the audio device housing and battery charger housing are usable alone to produce sound and to charge a battery, respectively. In some instances, a battery placed in a first position is charged and, when placed in a second position, provides power to the audio circuit.

Abstract: An inflator is disclosed having a housing and a motor assembly within the housing. A first output line is in fluid communication with a first end of the motor assembly to provide a cooling path of air and a high-volume flow of air. The first output line provides a guiding path for the egress of the high-volume flow of air from the housing. A second output line is in fluid communication with a second end of the motor assembly and to provide a high-pressure flow of air.

Abstract: A power tool coupling system for coupling two boom members of a split-boom power tool. The coupling system includes a first section and a second section. The first section is adapted to be fixedly attached to an end of a first one of the boom members. The first section includes an aperture for receiving a locating member on a second one of the boom members. The second section is movably connected to the first section. The second section is adapted to depress the locating member, while the locating member is located in the aperture of the first section, when the second section is moved from a first to a second position.

Abstract: A power tool coupling system for coupling two boom members of a split-boom power tool. The coupling system includes a first section and a second section. The first section is adapted to be fixedly attached to an end of a first one of the boom members. The first section includes an aperture for receiving a locating member on a second one of the boom members. The second section is movably connected to the first section. The second section is adapted to depress the locating member, while the locating member is located in the aperture of the first section, when the second section is moved from a first to a second position.

Abstract: A hand held circular saw for a portable circular saw 10 in which a viewing cutout 34 is provided through the housing 12 between an electric motor 14 and a blade guard support member 19. A transparent chip shield 32 is attached to the housing 12 and is pivotable between an operating position covering the viewing aperture and a raised cleaning position. In the preferred embodiment, notch engaging bosses 48 provided on the chip shield engage notches 50 in the housing 12 to snap lock the chip shield in the operating position.

Abstract: A toolless blade clamp is disclosed for mounting a saw blade to the drive shaft of a reciprocating saw, such as a jigsaw. The clamp has a housing formed with a channel into which the blade may be inserted and an inclined track along which a roller is movable. The roller is biased by a spring into engagement with the blade during operation of the reciprocating saw. A release device, also attached to the spring, is pivotally mounted to the housing and may be rotated against the spring load from a locked position adjacent the housing to an unlocked position away from the housing. A pair of elongated links are pivotally connected to the release device and pivotally support the roller therebetween. The links act to translate rotation of the release device to movement of the roller, such that rotation of the release device to the unlocked position pulls the roller away from the blade allowing the blade to be removed from the channel.

Abstract: A depth of cut lock mechanism for a plunge-type router having a drive motor enclosed within a motor housing. The motor housing is attached to a base plate by a pair of spatially separated guides. Each guide has a guide sleeve attached to the motor housing and a guide tube attached to the base plate and slidably received in the guide sleeve. The lock mechanism has a lock disc rotatable between a lock position and a release position by a manually activated lever displaces the lock disc toward the unlocked position. The lever is pivotable about an axis parallel a guide tube and is located adjacent to a handle of the router so that the lever can be activated by the user while grasping the router handle.

Abstract: A router includes a motor housing having first and second clam shell halves forming an air inlet and a stator forming an air outlet, the housing having a central axis therethrough. An electric motor having a rotary armature, an armature shaft and a stationary member is fixed with respect to the housing. An axial fan is fixed to the armature shaft and positioned between the rotary armature and the stator for drawing air across the armature and stationary member. The fan has a plurality of radially extending fan blades tilted with respect to the central axis for forcing air in a substantially helical path. The stator includes a plurality of radially extending stator blades oppositely tilted with respect to the fan blades and the central axis for receiving air moving in a helical path from the fan blades. The stator blades are configured to cause air to swirl in a predictable manner when leaving the housing.

Abstract: A router collet for removably attaching a rotary cutting tool to a router drive shaft is provided having a body, a split collet, a nut and a retainer for retaining the collet and nut together to permit free rotation while limiting axial movement therebetween. This construction enables the nut when loosened to initially rotate with the split collet and cutting tool for limited axial distance whereupon further axial movement of the collet is constrained causing the split collet and nut to separate and the split collet to loosen its grip upon the cutting tool shank.

Abstract: The height adjustment ring assembly is provided for adjusting height of a router motor housing relative to a router body, the router being movable between upright and inverted positions. The housing includes external threads formed thereon. The height adjustment ring assembly comprises a support member secured to the router base, the support having a radially extending flange portion. An annular adjustment ring includes an internal thread for cooperation with the external threads. Means for entrapping the flange portion with respect to the adjustment ring is provided, thereby limiting relative axial movement while allowing free relative rotation of the adjustment ring with respect to the support member for adjustment of the router motor housing regardless of router position.

Abstract: A sub-base is provided for a router adapted to engage a stationary guide while cutting a workpiece. The sub-base includes a plate and an elongated guide-edge. The guide-edge extends from a linear edge of the plate in a manner as to lie in outboard shielding relationship to the router base. The sub-base further includes means for detachably securing the plate to the base with the guide-edge outboard of the base. The plate is positioned such that a generally planer surface of the plate engages the workpiece and the guide-edge extends to engage the stationary guide. The router bit extends through a central opening in the base and further extends through a central opening in the plate of the sub-base to cut the workpiece.

Abstract: An actuator switch (25) for an electrical power tool (10), having a housing (16) and an electric motor supported by the housing (16) for operatively driving a work implement, is provided. The actuator switch (25) includes a trigger (22) which cooperates with the housing (16) and is shiftably operable by the user between "on" and "off" positions. A power switch assembly (26) is oriented within the tool housing (16) adjacent the trigger (22) for actuation thereby. The power switch assembly includes a body (28) defining an internal cavity (30) with an aperture (32) extending therethrough. An electrical switch (34) is located within the switch assembly (26) and is electrically connected to the electric motor. A plunger (42) extends through the body aperture (32) to enable the trigger (22) to activate the electrical switch (34). An elastomeric pad (44) is operatively positioned between the plunger (42) and the trigger (22).

Abstract: A depth of cut lock mechanism for a plunge-type router having a drive motor enclosed within a motor housing. The motor housing is attached to a base plate by a pair of spatially separated guides. Each guide has a guide sleeve attached to the motor housing and a guide tube attached to the base plate and slidably received in the guide sleeve. The lock mechanism has a lock disc rotatable between a lock position and a release position. A torsional spring resiliently biases the disc toward the lock position and a manually activated release lever displaces the lock disc toward the unlocked position. A brass plug is axially displaced by the rotation of the lock disc to frictionally lock the guide sleeve and guide tube to each other. A ratchet mechanism is provided to adjust the torque applied to the lock disc by the torsional spring and a release lever lock mechanism is provided to lock the release lever and lock disc in a release position.

Abstract: A plunge type router having a thumb screw depth stop mounted to the base of the router. The depth stop is comprised of a stop member encircled by a scale sleeve, wherein the two cooperate translationally to provide both visual and audible indications of the precise depth-of-cut for the router.

Abstract: A brush holder assembly (10) adapted for selective cooperation with a plurality of motor housings (12,14) and for holding a brush (90) in contact with a rotatable commutator (42) is disclosed. The brush holder assembly (10) comprises an elongated brush (90), an elongated body (50) and an elongated insert (52). The brush (90) has a generally non-circular cross-section and a semi-cylindrical free end (93) shaped to complementarily engage the commutator (42). The elongated body (50) has a non-circular inner bore (60) and a mounting arm (66) for selectively mounting the body (50) to a plurality of motor housings (12,14) in at least two different angular orientations relative to the axis of the bore (60). The elongated insert (52) is adapted to be selectively received and held within the bore (60) of the body (50) in a plurality of different angular orientations relative to the axis of the bore (50).

Abstract: A plunge router (10) is disclosed which has a base (12), a pair of laterally spaced apart columns (14, 16) and a motor housing assembly (18). The base (12) has a planar work engaging surface (22). Affixed to the base (12) are the laterally spaced columns (14,16) which extend perpendicular to the work engaging surface (22). The motor housing assembly (18) has a housing (24), preferably plastic, which supports a pair of bushings (46,48) which slide upon the columns (14,16) to permit the motor housing assembly (18) to move relative to the base (12). One of the bushings (46) is relatively securely held by the housing (24) while the other bushing (48) is elastically mounted relative to the housing (24) to enable limited movement of the bushing (48) relative to the housing (24). This mounting prevents binding between the bushings (46,48) and the columns (14,16) and accommodates production tolerances and variations and thermal expansions and contractions of the housing (24), the base (12) and columns (14,16).