Abstract: Aircraft comprising an airframe having a forward end, an aft end opposite the forward end, a top extending between the forward end and the aft end, and a bottom opposite the top side. The aircraft further includes a power plant mounted on the airframe. In addition, the aircraft includes at least two propellers rotatably mounted on the airframe and powered by the power plant for moving the aircraft in a generally forward direction during operation of the propellers. Also, the aircraft includes at least two counter-rotatable fan sets mounted on the airframe and powered by the power plant for providing upward lift to the aircraft during operation of the fan sets.

Abstract: A molten metal pump system which includes a particle relief passageway between the vanes on the impeller and the pump base, the particle relief passageway being a predetermined size to allow particles of a predetermined size to pass between the plurality of vanes and the interior walls of the impeller aperture of the pump base. Part or all of the particle relief passageway may, but need not, be as a result of a shoulder on the radially outward end of the plurality of vanes in the inlet side of the impeller.

Abstract: A molten metal pump system which generally provides a refractory connection joint for connecting a refractory pump post to a pump base, the pump post including a refractory post with a first end, the first end including an internal joint peg aperture; a refractory base with a post aperture configured to receive the first end of the refractory post, and with a peg aperture contiguous with the post aperture; and a joint peg with a first end and a second end, the joint peg including a retention shoulder, the joint peg configured to insert through the peg aperture in the refractory base with a retention bar or bolt inserted through an aperture in the joint peg of refractory post, and the retention shoulder engaging the refractory base.

Abstract: The inventive multiple partition computer system allows the reconfiguration of the installed hardware, possibly while the various partitions continue normal operations. This aspect includes adding and removing process cell boards and I/O from partitions which may or may not continue to run. The invention also allows changes to the association between cells, I/O and partitions. The partitions may be able to stay running, or may have to be shut down from the resulting changes. In the invention, multiple copies of the OS are running independently of each other, each in a partition that has its own cell boards with processors and memory and connected I/O. This provides isolation between different applications. Consequently, a fatal error in one partition would not affect the other partitions.

Abstract: The inventive multiple partition computer system allows the reconfiguration of the installed hardware, possibly while the various partitions continue normal operations. This aspect includes adding and removing process cell boards and I/O from partitions which may or may not continue to run. The invention also allows changes to the association between cells, I/O and partitions. The partitions may be able to stay running, or may have to be shut down from the resulting changes. In the invention, multiple copies of the OS are running independently of each other, each in a partition that has its own cell boards with processors and memory and connected I/O. This provides isolation between different applications. Consequently, a fatal error in one partition would not affect the other partitions.

Abstract: An impeller shaft assembly, coupler and molten metal pump are described, in which a coupling member is configured to be secured to a pump drive shaft and includes a socket part that is defined by a socket wall formed about and extending along an axis. The socket wall includes a plurality of coupling shaft engaging surfaces and a plurality of socket corner surfaces joining the shaft engaging surfaces. The socket corner surfaces are disposed radially outward from adjacent shaft engaging surfaces with respect to the axis.

Abstract: A molten metal pump system which includes a particle relief passageway between the vanes on the impeller and the pump base, the particle relief passageway being a predetermined size to allow particles of a predetermined size to pass between the plurality of vanes and the interior walls of the impeller aperture of the pump base. Part or all of the particle relief passageway may, but need not, be as a result of a shoulder on the radially outward end of the plurality of vanes in the inlet side of the impeller.

Abstract: A molten metal pump and impeller system including an impeller body with a center portion with a shaft aperture therein, a plurality of vanes extending outward from the center portion, each vane including a radially inward end, a radially outward end, an input side, an output side, a leading surface, a trailing surface, a vane width between the leading surface and the trailing surface, and wherein the vane width is tapered from the input side to the output side. In another embodiment, the leading surface is convex notwithstanding whether the vane width is tapered.

Abstract: An impeller shaft assembly, coupler and molten metal pump are described, in which a coupling member is configured to be secured to a pump drive shaft and includes a socket part that is defined by a socket wall formed about and extending along an axis. The socket wall includes a plurality of coupling shaft engaging surfaces and a plurality of socket corner surfaces joining the shaft engaging surfaces. The socket corner surfaces are disposed radially outward from adjacent shaft engaging surfaces with respect to the axis.

Abstract: In a charge well for adding scrap metal pieces or particles to a molten metal bath, a stationary diverter is provided within a charge well for diverting the circular flow of molten metal, caused by the orientation of the inlet port, in a downward direction, thereby creating a downward flow of molten metal which results in quick and efficient submergence of incoming lightweight scrap metal pieces or particles. Preferably, the diverter includes a leading edge which extends in a generally radial direction within the charge well and a flat top surface which tapers from the leading edge to a point or narrowed trailing edge. A downward curved surface extends from the leading edge to facilitate the downward flow of molten metal. The diverter may be mounted on a support member extending above the charge well.

Abstract: A concentric face gear assembly includes a first face gear having first face gear teeth and second face gear having second face gear teeth. At least one input pinion contacts both the first face gear teeth and the second face gear teeth, and at least one idler pinion contacts both the first face gear teeth and the second face gear teeth. The first face gear is adapted for directly driving a rotor, but the second face gear is not adapted for directly driving a rotor. The load carried by the first face gear includes the force needed to drive the rotor. Since it does not drive a rotor, the second face gear does not comprise a web or spline attachment and is therefore lightweight. Both the first face gear and the second face gear include thrust bearings, which are located radially outwardly of the first face gear teeth and radially inwardly of the second face gear teeth.

Abstract: An elongated shaft suited to a molten metal environment which forms a connection between a rotor and an impeller. The shaft being formed with at least one end, in cross-section, having a plurality of rounded side portions with a relatively large radius and rounded corners having a relatively small radius connecting the side portions.

Abstract: A molten metal pump having an elongated shaft with an impeller disposed adjacent the end of the shaft and a means for rotating the shaft. The impeller is formed with an imperforate substantially circular base surrounded by a bearing and has a surface facing toward the shaft. At least two imperforate vanes are connected to and extend substantially perpendicular from the surface and radially from the shaft or a hub securing the shaft toward a peripheral portion of the base. The vanes are spaced apart at terminal inlet ends along their entire radial dimension to create an inlet area comprised of the axial opening between adjacent vanes at the terminal ends and an outlet area comprised of a radial opening between adjacent vanes along the axial direction of the vanes. Each vane has a leading edge with a distal portion adjacent the periphery of the base portion which forms an angle of less than about 100.degree. relative to a tangent to said circular base drawn at the center of the vane.

Abstract: A post for a molten metal pump having an end joined to a hole in a pump base. The post end includes a longitudinal bore opening at the end of the post and a port opening to the side of the post intersecting the bore. A plug is inserted into the bore above the level of the port yet leaving a portion of the upper bore open. Cement can be injected into the bore and out the ports. Thereafter, a second plug can be inserted into the bore to drive cement out. To remove the post, it is cut across its longitudinal axis to expose the open upper portion of the bore. The opening is a pilot hole to drill a longitudinal hole in the post. A device having two members connected by a rod are attached to the upper and lower surfaces of the remaining post, respectively and tightened to break the cement joint.

Abstract: A molten metal pump including a vaned impeller having a larger outlet area than inlet area which demonstrates prolonged high effectiveness and reduces the likelihood of catastrophic failure.

Abstract: Metal particles are melted by mixing them with molten metal contained in a bath. A shaft-supported, rotatable impeller is immersed into the molten metal and rotated so as to establish a vortex-like flow of molten metal. Metal particles are deposited onto the surface of the molten metal in the vicinity of the rotating impeller. The particles are submerged substantially immediately after being deposited onto the surface of the molten metal. The impeller includes a thin rectangular prism having sharp-edged corners and vanes that extend upwardly from the prism. The impeller also can be used to disperse gas into the molten metal by pumping the gas through a bore extending the length of the shaft and out of the impeller along the lower surface of the impeller. The gas is sheared into finely divided bubbles as it rises along the sides of the impeller.

Abstract: Metal particles are melted by mixing them with molten metal contained in a bath. A shaft-supported, rotatable impeller is immersed into the molten metal and rotated so as to establish a vortex-like flow of molten metal. Metal particles are deposited onto the surface of the molten metal in the vicinity of the rotating impeller. The particles are submerged substantially immediately after being deposited onto the surface of the molten metal. The impeller includes a thin rectangular prism having sharp-edged corners and vanes that extend upwardly from the prism. The impeller also can be used to disperse gas into the molten metal by pumping the gas through a bore extending the length of the shaft and out of the impeller along the lower surface of the impeller. The gas is sheared into finely divided bubbles as it rises along the sides of the impeller.

Abstract: A molten metal pump includes a filter that prevents ingestion of foreign material such as dross from molten metal within which the pump is immersed. The filter is a large structure that is secured to the base of the pump surrounding the pump's inlet. The filter forms a cavity adjacent the pump's inlet. The ratio of the surface area of the filter to the inlet area of the pump is very large due in part to a corrugated end wall included as part of the filter. The filter has a low porosity while maintaining a high flow rate for the pump.

Abstract: A molten metal pump includes an impeller disposed at the end of an elongate drive shaft. The drive shaft is disposed within an elongate, hollow post. The impeller and the end of the post are adapted to be immersed in molten metal. An inert gas is conveyed through the gap between the outer surface of the drive shaft and the inner surface of the post, which gas is discharged into the molten metal in the vicinity of the impeller. Because the drive shaft is insulated from the molten metal, it can be made of a durable material such as steel; because the post is stationary relative to the molten metal, the metal is stirred only by the impeller, and not by the drive shaft. The invention includes other features such as a quick disconnect capability and a radial adjustment capability.

Abstract: An impeller for a molten metal pump having a cup-shaped body comprised of a sidewall and a closed end portion that define a cavity. A plurality of shear vanes extend radially from the outer surface of the impeller, particularly from the end portion of the impeller. The impeller also has a plurality of openings extending laterally through its sidewall, wherein the openings have center lines disposed parallel to lines extending radially from the center of the cavity. The openings may be equidistantly spaced about the periphery of the sidewall. The impeller may also be comprised of a bearing member forming a portion of the sidewall.