Abstract: A feed system that is adapted for feeding articles to a sortation system includes at least one feed conveyor upstream of the sortation system feeding articles to the sortation system. The feed conveyor includes a plurality of side rails extending from an initial portion of the feed conveyor to a terminal portion thereof. The side rails are spaced apart a substantially constant distance from the initial portion to the terminal portion to provide a footprint that is substantially the footprint of a transport conveyor. A conveying surface is provided between the side rails. The conveying surface includes at least one article-transporting portion and at least one article-unscrambling portion. The portions are in tandem. The unscrambling portion is made up of a plurality of tapered rollers mounted between the side rails.

Abstract: An unscrambling and aligning conveyor comprises a plurality of tapered rollers attached to a pair of side supports. The tapered rollers are driven at a single speed and tapered to a minimum diameter to define an alignment region. The tapered rollers create a lateral speed decrease toward the alignment region of the conveyor, causing separation and rotation of the articles, and thereby enabling the articles to be singulated in the alignment region. The tapered rollers are supported by the side supports such that center axis of each roller is horizontal to thereby defining a downwardly sloping article transport surface which increases movement of the articles towards the alignment region. The unscrambling and aligning conveyor is driven at a speed greater than the input conveyor located adjacently upstream thereof to provide articles with a gap therebetween so that articles moving along the unscrambling and aligning conveyor are properly singulated.

Abstract: An unscrambling and aligning conveyor comprises a plurality of tapered rollers attached to a pair of side supports. The tapered rollers are driven at a single speed and tapered to a minimum diameter to define an alignment region. The tapered rollers create a lateral speed decrease toward the alignment region of the conveyor, causing separation and rotation of the articles, and thereby enabling the articles to be singulated in the alignment region. The tapered rollers are supported by the side supports such that center axis of each roller is horizontal to thereby defining a downwardly sloping article transport surface which increases movement of the articles towards the alignment region. The unscrambling and aligning conveyor is driven at a speed greater than the input conveyor located adjacently upstream thereof to provide articles with a gap therebetween so that articles moving along the unscrambling and aligning conveyor are properly singulated.

Abstract: An unscrambling and aligning conveyor comprises a plurality of tapered rollers attached to a pair of side supports. The tapered rollers are driven at a single speed and tapered to a minimum diameter to define an alignment region. The tapered rollers create a lateral speed decrease toward the alignment region of the conveyor, causing separation and rotation of the articles, and thereby enabling the articles to be singulated in the alignment region. The tapered rollers are supported by the side supports such that center axis of each roller is horizontal to thereby defining a downwardly sloping article transport surface which increases movement of the articles towards the alignment region. The unscrambling and aligning conveyor is driven at a speed greater than the input conveyor located adjacently upstream thereof to provide articles with a gap therebetween so that articles moving along the unscrambling and aligning conveyor are properly singulated.

Abstract: An unscrambling and aligning conveyor comprises a plurality of tapered rollers attached to a pair of side supports. The tapered rollers are driven at a single speed and tapered to a minimum diameter to define an alignment region. The tapered rollers create a lateral speed decrease toward the alignment region of the conveyor, causing separation and rotation of the articles, and thereby enabling the articles to be singulated in the alignment region. The tapered rollers are supported by the side supports such that center axis of each roller is horizontal to thereby defining a downwardly sloping article transport surface which increases movement of the articles towards the alignment region. The unscrambling and aligning conveyor is driven at a speed greater than the input conveyor located adjacently upstream thereof to provide articles with a gap therebetween so that articles moving along the unscrambling and aligning conveyor are properly singulated.