Abstract: A container including a first tank for receiving a liquid, a second tank that is selectively pressurizable, a check valve for permitting fluid flow from the first tank to the second tank, and a manifold structure having a first port fluidically coupled to the first tank and a second port fluidically coupled to the second tank.

Abstract: A drop emitting device including a linear array of first finger manifolds interleaved with a linear array of second finger manifolds to form a composite linear array of finger manifolds. The composite linear array of finger manifold extends along an X-axis, and the finger manifolds extend obliquely to the X-axis. A plurality of drop generators are fluidically coupled to the finger manifolds.

Abstract: A method is provided for reducing thermal aging in an ink jet print head while avoiding significant warm-up times. The method selectively utilizes multiple print head standby temperatures to reduce the effects of thermal aging over time. The ink for the printer is a phase change ink. The ink jet printer has a print head, the print head printing at a first print temperature and the print head standing by a different second standby temperature lower than the first print temperature. The ink is ejected from the print head by applying a voltage to a transducer. This method further comprises monitoring the time the printhead is at the second standby temperature, calculating a thermal aging period for the print head at the standby temperature, and at a predetermined value for the thermal aging period, increasing the voltage applied to the transducer when ink is ejected, the voltage being increased at a predetermined rate.

Abstract: An apparatus and method provide on-demand drop volume modulation by utilizing a single transducer driving waveform to drive an ink jet. The driving waveform includes at least a first portion and a second portion that each excites a different modal resonance of ink in an ink jet orifice to produce ink drops having different volumes. A control signal is applied to the driving waveform to actuate the selected portion of the waveform to eject the desired ink drop volume for a given pixel. The control signal also cancels the non-selected portion(s) of the waveform to avoid extraneous excitation of the transducer.

Abstract: An ink jet print head includes one or more vibration disruption chambers for reducing mechanical vibrations within the print head. The chambers are vertically spaced from ink manifolds to dissipate energy within the print head and alter the bending modes of the print head jet stack. The chambers may contain a discontinuous material that enhances their damping effects.

Abstract: An apparatus and related method for automatically aligning one or more print head modules in an ink jet printing system are provided. A mounting supports and aligns a print head module with respect to three axes of movement. The mounting includes rotatable cams that contact control surfaces connected to the print head module to move the print head module in a desired direction. The related method automatically positions multiple stationary print heads with respect to three axes of movement, including rotational adjustment about a Z-axis. The method also automatically adjusts the position of a single print head with respect to its angular rotation about the Z-axis.

Abstract: An apparatus and related method for improved image fusing in an ink jet printing system are provided. An ink image is transferred to a final receiving substrate by passing the substrate through a transfer nip. The substrate and ink image are then passed through a fusing nip that fuses the ink image into the final receiving substrate. Utilizing separate image transfer and image fusing operations allows improved image fusing and faster print speeds. The secondary fusing operation enables the image transfer process to use reduced pressures, whereby the load on the drum and transfer roller is reduced. Additionally, the secondary fusing operation may be utilized to apply a supplemental coating to the transferred image.

Abstract: An apparatus and related method for high speed offset ink jet printing are provided. Multiple print head modules form a full width ink image by ejecting ink drops onto an intermediate transfer surface on a rotating drum. One or more complete images are formed on the intermediate transfer surface in less than one revolution of the drum. The images are then transferred to a final receiving medium while additional images are simultaneously formed on the intermediate transfer surface as the drum continues to rotate. Two or more color component images may be overlayed to form a complete color image in less than one revolution of the drum. Additionally, the simultaneous imaging and image transfer allow the apparatus and method to print images having a length greater than the circumference of the drum.

Abstract: An ink jet array print head (101) includes four media-width linear ink jet arrays (100). Ink flows from four sets of manifolds (106) through acoustically matched inlet filters (116), inlet ports (117), inlet channels (118), pressure chamber ports (120), and ink pressure chambers (122). Ink leaves the pressure chambers through outlet ports (124) and flows through oval outlet channels (128) to orifices (108), from which ink drops (110) are ejected. The ink pressure chambers are bounded by flexible diaphragms (130) to which piezo-ceramic transducers (132) are bonded. To minimize inter-jet cross-talk caused by pressure fluctuations in the manifolds, compliant walls (150) form one wall along the entire length of each manifold. An improved ink feed system (210) supplies four colors of ink to the print head.

Abstract: An ink jet array print head (101) includes four media-width linear ink jet arrays (100). Ink flows from four sets of manifolds (106) through acoustically matched inlet filters (116), inlet ports (117), inlet channels (118), pressure chamber ports (120), and ink pressure chambers (122). Ink leaves the pressure chambers through outlet ports (124) and flows through oval outlet channels (128) to orifices (108), from which ink drops (110) are ejected. The ink pressure chambers are bounded by flexible diaphragms (130) to which piezo-ceramic transducers (132) are bonded. To minimize inter-jet cross-talk caused by pressure fluctuations in the manifolds, compliant walls (150) form one wall along the entire length of each manifold. An ink feed system (200) supplies four colors of ink to the print head. Phase-change inks are melted and deposited in ink catch basins (202), funneled into ink storage reservoirs (204), and fed to the-print head through ink stack feeds (206).

Abstract: An ink jet print head (10) has a supply channel (14, 24, 52) connecting an ink source with an upper manifold (60U) and a lower manifold (60L). Each manifold has a tapered structure. From each manifold multiple inlet channels (36, 34, 44, 54) each lead to a respective pressure chamber (28) from which an outlet channel (40, 38, 46, 56, 62, 76, 82) leads to nozzles (88) from which droplets of liquid ink are expelled as a result of the action of a pressure transducer on the pressure chamber. Each manifold is separated from the supply channel by a baffle structure (92) that includes three baffles (94) formed by alternating plates (64, 78) having an open manifold with plates (58, 72) having a blocked manifold. The baffle structure reduces jetting nonuniformity by damping pressure displacement waves in the ink caused by the expulsion of ink droplets. The baffle structure also promotes effective heat transfer from the print head to ink being drawn in to the print head from the ink source.

Abstract: Gray scale ink jet printing method and apparatus produce a high quality image having varying color intensities. This is achieved by mixing a colored phase change ink with varying amounts of a clear phase change ink base, thereby producing multiple gray scale levels of each color. The mixing either can be performed prior to placement of the phase change ink in the printer, or can be performed within the printer to produce different levels of color intensity during the printing process.

Abstract: An ink-jet apparatus (10) and method provides high-resolution, high-speed printing by providing a transducer drive waveform (160) having a spectral energy distribution (170) that concentrates energy (172) around a frequency associated with a dominant (Helmholtz) ink drop ejection mode and that suppresses energy (174) at resonant frequencies associated with ink inlet (18) and ink outlet structures (24, 26, 28, 14) of the ink-jet head. Spectral energy distribution principles used to shape the transducer drive waveform can be used to enhance the jetting performance of many conventional ink-jet heads.

Abstract: An ink jet (10, 200) provides high-resolution gray scale printing or switchable resolution printing by providing PZT drive waveforms (100, 110, 120, 360, 370), each having a spectral energy distribution that excites a modal resonance of ink in an ink jet print head orifice (14, 208). By selecting the particular drive waveform with selectable energy inputs that concentrates spectral energy at frequencies associated with a desired oscillation mode and that suppresses energy at the other oscillation modes, an ink drop (170, 180, 190, 210) is ejected that has a diameter proportional to a center excursion size of the selected meniscus surface oscillation mode. The center excursion size of high order oscillation modes is substantially smaller than the orifice diameter, thereby causing ejection of ink drops smaller than the orifice diameter. Conventional orifice manufacturing techniques may be used because a specific orifice diameter is not required.

Abstract: A compact ink jet print head has cross-sectionally tapered ink manifolds (16) for supplying ink to ink supply channels (18) leading to the acoustically driven ink pressure chambers (22). An array of closely spaced nozzles (14) which are supplied with ink from the densely packed ink pressure chambers by way of offset channels (71). The tapered manifolds, ink supply channels, pressure chambers, and offset channels are designed to provide uniform operating characteristics among the ink jet nozzles of the array. To enhance the packing density of the pressure chambers, the ink supply channels leading to the pressure chambers and offset channels are positioned in planes between the pressure chambers and nozzles. The tapered ink supply manifolds enhance purging of contaminants or bubbles from the print head by providing uniform ink flow rates (97, 97') along the entire length of the manifolds.

Abstract: An improved media-width phase-change ink-jet print had (102) maintains a uniform temperature across its width to produce consistent drop mass and uniform print quality. The print head uses a heater (120) including two separately controlled, overlapping heating zones (154). The heating zones produce heat gradients (170, 172) that have maximum outputs toward opposing edges (168a, 168b) of the print head and are controlled in response to thermistors (138s, 168b) positioned at the corresponding edges. The two heating zones together produce a linear heat gradient (180) across the print heat to compensate for uneven head-to-drum spacing (166) and other unsymmetrical thermal loads on the print head. The improved print head also includes baffles (192) that reduce air flow between the head and the attached reservoir (118), and thermal breaks (218) that insulate the section (220) of the head that includes the jets from the thermal gradients at the edges of the print head.

Abstract: A particulate filter (16) is provided within an inlet channel (22) of an ink jet (14). The filter is oriented generally in the direction of ink flow to provide a greater filter surface area. Positioning the filter within the inlet channel results in reduced acoustic crosstalk, more effective filtering, and more efficient purging of the filter itself because of the relatively high ink pressure drop across the filter in the channel. Positioning the channel vertically assists the buoyancy of the bubble movement during operation and purging.

Abstract: An ink jet (10) apparatus and method provides high-resolution gray scale printing by providing multiple PZT drive waveforms (100, 110, 120), each having a spectral energy distribution that excites a different modal resonance of ink in an ink jet print head orifice (14). By selecting the particular drive waveform that concentrates spectral energy at frequencies associated with a desired oscillation mode and that suppresses energy at the other oscillation modes, an ink drop (170, 180, 190) is ejected that has a diameter proportional to a center excursion size of the selected meniscus surface oscillation mode. The center excursion size of high order oscillation modes is substantially smaller than the orifice diameter, thereby causing ejection of ink drops smaller than the orifice diameter. Conventional orifice manufacturing techniques may be used because a specific orifice diameter is not required.

Abstract: An improved ink jet print head includes tapered manifolds (222), ports (234), and inlet channels (214) all leading elevationally upward to sweep bubbles from the head, aided by their buoyancy. The ports opening to the inlet channels are distributed at staggered locations throughout the manifolds with at least some of the ports located adjacent to the elevationally highest edge of each manifold. This aspect of the invention reduces bubble entrapment and improves jetting performance by reducing acoustic cross-talk among ink pressure chambers (204) of the head. Moreover, tapering the ink supply manifolds and other features causes more uniform ink flow rates and reduces flow rate stagnation regions within the head. Purging cycles therefore require smaller volumes of ink than with prior designs.