Abstract: A method to fabricate a fluid bearing spindle includes creating a hollow cylindrical bore through a solid workpiece. The hollow cylindrical bore has a journal bearing portion including first and second distal tapered bearing segments separated by a central bearing segment having a constant radius. Each of the first and second distal tapered bearing segments has a tapered bearing radius that increases with distance from the central bearing segment to a maximum tapered bearing radius that is in the range of 0.5 microns to 1.5 microns greater than the constant radius. Subsequently, a cylindrical spindle shaft is inserted into the hollow cylindrical bore. In an alternative embodiment, a cylindrical outer surface of the spindle shaft includes the tapered bearing segments, rather than the hollow cylindrical bore.

Abstract: A rotary spindle has a rotatable shaft that defines a shaft axis of rotation, and has a shaft top land that is normal to the shaft axis of rotation. A disk mounting hub has an outer disk mounting surface, and has an inner cylindrical bore with an inner cylindrical surface that faces and is in radial compression with an outer cylindrical surface of the shaft at a cylindrical hub-to-shaft interface. The cylindrical hub-to-shaft interface is substantially concentric about the shaft axis of rotation. A disk clamp is fastened to the rotatable shaft, and the disk clamp has a clamp bottom land that faces and is in contact with the shaft top land.