Abstract: A method and system for detecting corrosion metal loss. One may provide a guided wave probe that includes an electromechanical device and a corrosion probe. This may be followed by measuring a baseline guided wave attenuation value of the corrosion probe with no corrosion. One may then periodically measure the guided wave attenuation of the corrosion probe and detect an increase in guided wave attenuation values and identify metal corrosion associated with the increase in guided wave attenuation values. This may then be followed by estimating the corrosion metal loss of the metallic component.

Abstract: A method and system for detecting corrosion metal loss. One may provide a guided wave probe that includes an electromechanical device and a corrosion probe. This may be followed by measuring a baseline guided wave attenuation value of the corrosion probe with no corrosion. One may then periodically measure the guided wave attenuation of the corrosion probe and detect an increase in guided wave attenuation values and identify metal corrosion associated with the increase in guided wave attenuation values. This may then be followed by estimating the corrosion metal loss of the metallic component.

Abstract: An economical, flexible, magnetostrictive sensor for use on planar and/or curved structural surfaces, for guided-wave volumetric inspection of the structure. The flexible plate MsS probe includes a flexible strip of magnetostrictive material that is adhered to the base of a flat, flexible, conductor coil assembly. The conductor coil assembly has a core that is composed of a thin flexible strip of metal, a layer of an elastomeric material, and a thin permanent magnet circuit. The flexible core is surrounded by a flat flexible cable (FFC) that is folded and looped over the layers of the core. The exposed conductors at the ends of the FFC are shifted from each other by one conductor and joined so that the parallel conductors in the FFC form a flat, flexible, continuous coil. The entire probe assembly may be bent to match the curved contours of the surface of the structure under investigation.

Abstract: An economical, flexible, magnetostrictive sensor probe for use on planar and/or curved structural surfaces, for guided-wave volumetric inspection of the structure is described. The flexible plate MsS probe includes a flexible strip of magnetostrictive material that is adhered to the base of a generally flat, flexible, conductor coil assembly, preferably with an elastomeric adhesive (such as silicon) or with double sided tape. The conductor coil assembly has a core that is composed of a thin flexible strip of metal, a layer of an elastomeric material (such as rubber), and a thin permanent magnet circuit. The flexible core is surrounded (top, bottom, and on the longitudinal ends) by a flat flexible cable (FFC) that is folded and looped over the layers of the core. The exposed conductors at the ends of the FFC are shifted from each other by one conductor spacing and joined together so that the parallel conductors in the FFC form a flat, flexible, continuous coil.

Abstract: Systems and methods are described that carry out an intelligent, variable, time-gain control (TGC) of signal amplification in a long-range, guided-wave inspection and monitoring system. The systems and methods compensate for signal attenuation over the longer distances that guided-wave inspection techniques are capable of operating with. The sensor signal received is divided into relevant frequency bands that are each subjected to a variable TGC through separate variable gain amplifiers (VGAs). The gain selection is processor controlled through the use of a digital look-up table (LUT) stored with predetermined gain functions and/or data that are both time and frequency specific. The signal components are re-combined and digitized for further signal analysis and defect detection. The LUT is established through one or more methods including a weld signal amplitude equalization approach and a background noise equalization approach.

Abstract: An apparatus and method are described that utilize longitudinal guided waves propagated along a rod placed in a vehicle fuel tank, or the like, to identify the level of the fuel contained within the tank. The system includes a magnetostrictive sensor (MsS) positioned adjacent to one end of the rod that extends out from the tank. The MsS both generates the guided waves in the rod and detects the reverberating reflected waves within the rod. A permanent magnet may be positioned adjacent the MsS to establish a bias magnetic field in association with the MsS. The system and method detect the waves reverberating in the rod and from the detected signals, measure a degree of wave attenuation. A correlation is made between the measured attenuation change and the actual fuel level within the tank.

Abstract: The invention provides an electronic circuit means for injecting virtual flaw signals into the signal path between a NDT test instrument and an associated probe. This enables a system that is capable of generating virtual flaw signals to present virtual flaws to an NDT inspector while enabling the test probe to present actual flaws to the NDT inspector. An eddy current test (ECT) embodiment of the invention comprises a means for deriving a reference signal from an ECT instrument excitation signal, a means for modulating the gain and phase of the reference signal by commands from a control computer, and a means for summing the modulated signal with the ECT probe output signal for transmission to the ECT instrument.

Abstract: The invention provides an electronic circuit means for injecting virtual flaw signals into the signal path between a NDT test instrument and an associated probe. This enables a system that is capable of generating virtual flaw signals to present virtual flaws to an NDT inspector while enabling the test probe to present actual flaws to the NDT inspector. An eddy current test (ECT) embodiment of the invention comprises a means for deriving a reference signal from an ECT instrument excitation signal, a means for modulating the gain and phase of the reference signal by commands from a control computer, and a means for summing the modulated signal with the ECT probe output signal for transmission to the ECT instrument.

Abstract: An apparatus and method for directing ultrasonic and magnetostrictively generated mechanical waves from an exterior point to an interior point within a small diameter tube, pipe, or cylindrical structure. The present invention incorporates an external mechanism for generating waves in a cylindrical waveguide tube gun of a size small enough for insertion into the target tube and configured so as to maintain mechanical contact with an inside diameter of the target tube. Standard ultrasonic wave generating devices or magnetostrictive/mechanical wave generating coils are positioned on the waveguide external to the target tube and generate appropriate mechanical waves through the waveguide to a point interior to the target tube. A mechanical interface between the waveguide and the inside diameter surface of the tube is positioned and provided at a point within the target tube to transfer both the interrogating waves and the received return signal waves between the target tube and the waveguide.

Abstract: A programmed digital secondary clock which functions as a master clock, a sub-master clock or a slave clock. The master clock maintains an updated real time count based on a 50 hz or 60 hz ac line or digital oscillator signal, displays the count, and serially transmits digital information representative of the updated real time count for use by a slave clock. The sub-master clock, receives an hourly or twice-a-day correction signal from a conventional master clock or a conventional electronic receiver, corrects the real time count, displays the corrected count, and serially transmits digital information representative of the corrected real time count for use by a slave clock. Identical programmed digital secondary clocks can be connected in daisy chain. The first clock can operate as a master clock or as a sub-master clock. The following clocks can be operated as slave clocks.

Abstract: A pyrotechnic device (UUT) is automatically tested for thermal response cacteristics using an automatically balanced Wheatstone bridge. One branch of the bridge is a series of relay connected resistances which are selectively connected to coursely balance the bridge using a voltage developed across the UUT. An FET in series with the series of resistances, in response to the bridge null currents, finely balances the bridge. A low constant current pulse is used to generate a voltage across the UUT and to balance the bridge. A second high constant current pulse is used to measure the transient thermal response of the UUT. The transient test current pulses are generated automatically or manually and whose amplitude and repetition rate are manually set. The pulses are generated by a D/A converter whose output is fed to a constant current generator coupled to a manually settable resistance range for setting the value of the high current transient test pulse amplitude.