Abstract: A method of operating an engine is disclosed, which includes determining a peak power condition for the engine, measuring a temperature associated with the engine at said peak power condition, comparing the temperature measured with a previously determined temperature associated with a known peak power condition of the engine, determining an offset value based on the comparison made in step, controlling at least one of an air-fuel mixture delivered to the engine or ignition spark timing based on said offset value. Various engine fuel delivery systems, carburetors, fuel injection and control systems also are disclosed.

Abstract: A fuel and air charge forming device, such as a carburetor, may include a main body, a fuel and air mixing passage in the body, a fluid passage communicating with the fuel and air mixing passage and a solenoid valve. The solenoid valve may include a coil and a valve body having a base fixed against movement and a valve head extending from the base. The valve head may be driven by the coil between a first position wherein the valve head at least partially obstructs the fluid passage and a second position wherein the valve head permits greater fluid flow in the fluid passage to control fluid flow through the fluid passage.

Abstract: A method, fuel system, and components for facilitating the delivery of liquid fuel from a fuel tank in fluid communication with a float bowl carburetor of an internal combustion engine, wherein evaporative emissions of the fuel from the fuel tank and float bowl carburetor are mitigated. During operation of the engine, fluid communication is permitted between the fuel tank and the carburetor, and fuel vapors at a predetermined threshold superatmospheric pressure are permitted to vent outwardly from the fuel tank. During inoperation of the engine, fluid communication is prevented between the fuel tank and the carburetor, and fuel vapors at a predetermined threshold superatmospheric pressure are permitted to vent outwardly from the fuel tank.

Abstract: A method of operating an engine is disclosed, which includes determining a peak power condition for the engine, measuring a temperature associated with the engine at said peak power condition, comparing the temperature measured with a previously determined temperature associated with a known peak power condition of the engine, determining an offset value based on the comparison made in step, controlling at least one of an air-fuel mixture delivered to the engine or ignition spark timing based on said offset value. Various engine fuel delivery systems, carburetors, fuel injection and control systems also are disclosed.

Abstract: A method, fuel system, and components for facilitating the delivery of liquid fuel from a fuel tank in fluid communication with a float bowl carburetor of an internal combustion engine, wherein evaporative emissions of the fuel from the fuel tank and float bowl carburetor are mitigated. During operation of the engine, fluid communication is permitted between the fuel tank and the carburetor, and fuel vapors at a predetermined threshold superatmospheric pressure are permitted to vent outwardly from the fuel tank. During inoperation of the engine, fluid communication is prevented between the fuel tank and the carburetor, and fuel vapors at a predetermined threshold superatmospheric pressure are permitted to vent outwardly from the fuel tank.

Abstract: A fuel delivery system for a combustion engine has a fuel tank which defines an access hole preferably communicating through either the top wall or bottom wall of the tank. An associated top or bottom flange, both having a fuel channel for flowing fuel out of the tank, sealably covers the access hole. A fuel pump module is located in the fuel chamber of the tank and has a universal, structural, pod which engages either the top or bottom flange while preferably maintaining an axial upright position. The pod defines an axially extending first bore for housing a fuel pump and preferably an electric pump motor and a second bore defined by a cylindrical inner face and spaced radially outward from the first chamber for housing a reversible filter cartridge of the module. The pod also has a fuel discharge nozzle which generally defines a counter bore that communicates axially with the second bore.

Abstract: A system for reducing escape to the atmosphere of hydrocarbon fuel vapors from a fuel tank for a combustion engine powered device including at least one functional member that directly communicates with the fuel tank and is constructed to receive and retain hydrocarbon vapors therein. The functional member may further include a bed of activated carbon-based material for adsorbing and purging of the hydrocarbon vapors. The functional member is otherwise useful to the device beyond the vapor handling function and may be incorporated into a handlebar assembly, frame component, housing, cover, and the like thereby reducing component parts and reducing cost and complexity of the device.

Abstract: A fluid pump includes an electric motor with a casing and a drive shaft extending from the casing, a pumping element coupled to the drive shaft for rotation with the shaft to take in fluid and discharge it under pressure. The fuel pump casing may be sealed and a housing coupled to the casing may provide the inlet and outlet passages for fluid flow to and from the pumping element. The housing may be received in or communicated with other housing or module assemblies to provide a wide array of fuel pump assemblies. The pumping element may include one or more gear rotors, a turbine pumping element, or other pumping element, as desired.

Abstract: A method, fuel system, and components for facilitating the delivery of liquid fuel from a fuel tank in fluid communication with a float bowl carburetor of an internal combustion engine, wherein evaporative emissions of the fuel from the fuel tank and float bowl carburetor are mitigated. During operation of the engine, fluid communication is permitted between the fuel tank and the carburetor, and fuel vapors at a predetermined threshold superatmospheric pressure are permitted to vent outwardly from the fuel tank. During inoperation of the engine, fluid communication is prevented between the fuel tank and the carburetor, and fuel vapors at a predetermined threshold superatmospheric pressure are permitted to vent outwardly from the fuel tank.

Abstract: A low cost bypass pressure regulator preferably for a returnless fuel system supplying liquid fuel to a fuel injector of the combustion engine. The pressure regulator preferably has a valve head disposed at least in part in a valve chamber defined by a circumferentially continuous inner surface carried by a valve body and which transitions radially outward with respect to a center axis and in a downstream direction. The valve head preferably tapers radially inward from a downstream peripheral outer edge of the head. In a closed position, the valve head engages a seat carried by the body with the peripheral outer edge downstream of the seat and radially spaced from and fitted closely to the valve chamber continuous inner surface thus defining a close fit region therebetween. As the valve head opens, the flow cross-section enlarges which reduces or eliminates oscillation of the valve head.

Abstract: A vapor control system includes a vapor receiver having an inlet through which vapor is received, an outlet through which vapor is discharged, and a control valve having a first inlet in communication with the outlet of the fuel receiver, a second inlet in communication with a pressure source and an outlet. The control valve also includes a valve having a closure moveable between a first position, preventing communication between the first inlet and the outlet, and a second position permitting communication between the first inlet and the outlet in response to a pressure signal over a threshold pressure provided from the pressure source through the second inlet. Movement of the closure to its second position permits routing of vapor from the vapor receiver, through the first inlet and out of the outlet of the control valve.

Abstract: A method, fuel system, and a valve for facilitating the delivery of liquid fuel and fuel vapors from a fuel tank in fluid communication with a carburetor of an internal combustion engine. During operation of the internal combustion engine, the fuel tank is permitted to fluidically communicate the liquid fuel to the carburetor, and to vent the fuel vapors to one or more of a carbon canister, the atmosphere, and the carburetor. In contrast, when the internal combustion engine is not operating, the fuel tank is prevented from fluidically communicating the liquid fuel to the carburetor, and from venting the fuel vapors to one or more of the carbon canister, the atmosphere, and the carburetor, thereby preventing escape of evaporative emissions of the fuel from the fuel tank.

Abstract: A throttle body for an internal combustion engine has a housing, a first plate carried by the housing for linear reciprocation between a first position and a second position in response to movement of a throttle member, and a second plate carried by the housing for linear reciprocation between a first position and a second position in response to the movement of the fist plate. The first plate and second plates define at least in part an opening through the throttle body. The opening provides a variable flow area that increases as the first plate and the second plate move from their first positions toward their second positions and decreases as the first and second plates move from their second positions toward their first positions. As the first and second plates move between their first and second positions, the flow area of the opening is continually varied.

Abstract: A fuel metering system for a combustion engine carburetor utilizes a non-convoluted, planar, flexible diaphragm which does not require a molding process to form a traditional convolution. The diaphragm defines in part a pressure controlled fuel metering chamber on one side and a reference chamber at atmospheric pressure on the other side. During operation of the engine, sub-atmospheric pressure within a fuel and air mixing passage draws fuel from the metering chamber to mix with air for combustion within the engine. As pressure within the metering chamber thus decreases, the diaphragm flexes into metering chamber. The displacement of the diaphragm actuates a flow control valve of the metering system which flows pressurized make-up fuel into the metering chamber until the diaphragm returns to its datum position.

Abstract: A fuel pump assembly for use with a fuel injected combustion engine has a liquid cooled vapor separator from which conditioned fuel is drawn by a high pressure fuel pump. The vapor separator has an internal heat conductive sleeve which defines a fuel chamber or reservoir. A coolant chamber surrounds the heat conducting sleeve and is carried laterally between an exterior housing of the fuel pump assembly and the internal sleeve. A coiled baffle disposed within the coolant chamber forms a coolant channel which spirals about the sleeve. The channel has a first end which communicates with a coolant passage inlet and an opposing second end which communicates with a coolant passage outlet carried by the housing. The introduction of the baffle, therefore the channeling of coolant flow through the spiraling channel, improves the fuel cooling efficiency of the vapor separator by eliminating hot spots created by stagnate or non-flowing coolant areas within the coolant chamber.

Abstract: A fuel metering system for a combustion engine carburetor utilizes a non-convoluted, planar, flexible diaphragm which does not require a molding process to form a traditional convolution. The diaphragm defines in part a pressure controlled fuel metering chamber on one side and a reference chamber at atmospheric pressure on the other side. During operation of the engine, sub-atmospheric pressure within a fuel and air mixing passage draws fuel from the metering chamber to mix with air for combustion within the engine. As pressure within the metering chamber thus decreases, the diaphragm flexes into metering chamber. The displacement of the diaphragm actuates a flow control valve of the metering system which flows pressurized make-up fuel into the metering chamber until the diaphragm returns to its datum position.

Abstract: A modular diaphragm carburetor is provided which has a plurality of plates each with generally planar faces adapted to be mated and releasably connected together to facilitate manufacturing and assembling the carburetor and to permit various plates and components of the carburetor to be used in carburetors designed for use with different engine families. By providing a plurality of mated together plates, the machining of the passages through the carburetor is made dramatically easier when compared to the machining of a carburetor having a single body with end caps. Still further, the modular diaphragm design permits different plates and/or components of the carburetor to be used with other components to provide a carburetor having different performance characteristics and suitable for use with a different engine family.

Abstract: A two stroke combustion engine, equipped with fuel injection apparatus and ignition timing controlled by throttle position, has a charge forming device which delivers a rich fuel mixture from an integral float-type fuel chamber. The fuel injection apparatus typically comprises a tuned injector tube that communicates between a crankcase injector port and a cylinder injector port. The vast majority of fuel mixes with air in an injector mixing passage of the charge forming device where it is subsequently delivered to the tuned injector tube which directly injects the rich fuel mixture into a cylinder of the engine. The rich fuel mixture supplied by the charge forming device injects into the combustion chamber through the cylinder injector port via a reflected pressure wave generated from the previous combustion cycle.

Abstract: An engine fuel apparatus has a fuel and air mixing passage through which a rich fuel and air mixture is provided to an engine to support the operation of the engine at idle and low speed, low load engine operation, and a pressurized fuel delivery passage provides liquid fuel to a downstream fuel injector for operation of the engine at high load, high speed and wide open throttle engine operating conditions. A shut-off valve prevents the flow of fuel to the mixing passage when a throttle valve therein, which controls engine operation, is opened a predetermined amount from idle to prevent the flow of the fuel into the mixing passage at high load and/or high speed engine operation. Another shut-off valve prevents the flow of pressurized fuel to the downstream fuel injector device when the throttle valve is between idle and a predetermined position off of idle to prevent the flow of pressurized fuel to the fuel injector device under low speed, low load engine operation.

Abstract: A two stroke combustion engine, equipped with fuel injection apparatus and ignition timing controlled by throttle position, has a charge forming device which delivers a rich fuel mixture from an integral float-type fuel chamber. The fuel injection apparatus typically comprises a tuned injector tube that communicates between a crankcase injector port and a cylinder injector port. The vast majority of fuel mixes with air in an injector mixing passage of the charge forming device where it is subsequently delivered to the tuned injector tube which directly injects the rich fuel mixture into a cylinder of the engine. The rich fuel mixture supplied by the charge forming device injects into the combustion chamber through the cylinder injector port via a reflected pressure wave generated from the previous combustion cycle.