Abstract: A multi-pass imaging system and method provides for duplex documents and multiple color images with variable information to be printed by re-entering a substrate into a same tower system, employing a split roller design, for generating subsequent portions of a printed image. When a webbed substrate is fed into a tower, a first one in each of multiple pairs of rollers moves the substrate past a first set of printheads for generating a first portion of the printed image. The substrate is then re-entered into the tower, and a second one in each of the multiple pairs of rollers moves the substrate past a subsequent set of printheads for generating a subsequent portion of the printed image. Each of the multiple pairs of rollers comprise independently operating dual rollers on a single shaft.