Abstract: A process for improving the yield of semiconductors, such as high electron mobility transistors (HEMTs), which are susceptible to damage during conventional metal lift-off techniques. In accordance with an important aspect of the invention, damage to relatively fragile structures, such as submicron dimensioned structures on semiconductors are minimized by utilizing an adhesive tape to peel off undesired metal in close proximity to submicron dimension structures. By using an adhesive tape to peel off undesired metal, damage to submicron dimension structures is minimized thus improving the yield.

Abstract: A method for determining the etch depth of a gate recess (26) in an InP based FET device (10). The source-drain, current-voltage (I-V) relationship is monitored during the etching process. As the etch depth increases, a kink is formed in the linear portion of the I-V relationship. When the kink current reaches a desired value, the etching is stopped. The kink current is a strong function of etch depth, so small differences in etch depth can be easily targeted. By controlling the etch depth, the characteristics of the transistor can be reproducibly controlled and optimized.