Abstract: A fuel injector for gaseous fuel is provided. The fuel injector includes a valve assembly with a fuel flow valve and a second valve. The fuel flow valve is actively controlled to permit and prohibit gaseous fuel flow through the fuel injector. The second valve is spaced from the fuel flow valve and passively controlled to open in response to the gaseous fuel flow though the fuel flow valve, and to close when the gaseous fuel flow is terminated by closing the fuel flow valve.

Abstract: A fuel injector for gaseous fuel is provided. The fuel injector includes at least one valve having a valve seat and a plunger that engages the seat to prevent gaseous fuel flow and is displaced from the seat to permit gaseous fuel flow. Displacement of the plunger away from the seat to open the at least one valve is resisted by a first plunger control mechanism and then a second plunger control mechanism depending on the distance the plunger is lifted from the seat.

Abstract: A fuel injector for gaseous fuel is provided. The fuel injector includes a valve assembly with a fuel flow valve and a second valve. The fuel flow valve is actively controlled to permit and prohibit gaseous fuel flow through the fuel injector. The second valve is spaced from the fuel flow valve and passively controlled to open in response to the gaseous fuel flow though the fuel flow valve, and to close when the gaseous fuel flow is terminated by closing the fuel flow valve.

Abstract: A fuel injector for gaseous fuel is provided. The fuel injector includes a valve assembly with a first valve and a second valve. The first valve is actively controlled to permit and prohibit gaseous fuel flow through the first injector. The second valve is spaced from the first valve and passively controlled to open in response to the gaseous fuel flow though the first valve, and to close when the gaseous fuel flow is terminated by closing the first valve.

Abstract: An injector includes a nozzle body extending along a longitudinal axis and at least one spray hole extending through a portion of the nozzle body to output a fluid from the injector. The spray hole includes at least one groove. The groove is configured to facilitate efficient mixing of the fluid with air or other surrounding materials for enhanced performance of the injector and/or other components associated with the injector.

Abstract: An injector includes a nozzle body extending along a longitudinal axis and at least one spray hole extending through a portion of the nozzle body to output a fluid from the injector. The spray hole includes at least one groove. The groove is configured to facilitate efficient mixing of the fluid with air or other surrounding materials for enhanced performance of the injector and/or other components associated with the injector.

Abstract: Apparatuses, methods, and systems for fuel injection are disclosed. The apparatus includes an inner sac with at least one spray hole disposed on an inner surface of the apparatus, the at least one spray hole leading to a fuel passage extending therefrom, at least one counterbore extending partially between an outer surface of the apparatus and the sac along the fuel passage, and at least one air entrainment hole extending from the outer surface of the apparatus toward the at least one counterbore, the at least one air entrainment hole fluidly coupled with the at least one counterbore and configured to provide air to the fuel passage.

Abstract: A method for operating an engine fueling system to manage fuel in an accumulator supplying fuel to an engine including multiple cylinders comprising monitoring fuel load in the accumulator, determining that the engine is operating in a cylinder deactivation mode such as a skip-fire mode during which one or more fueling events to one or more of the cylinders is being skipped, and controlling a supply of fuel from a fuel pump to the accumulator during the cylinder deactivation mode operation. In embodiments, controlling the supply of fuel includes causing fuel to be supplied from the fuel pump to the accumulator if the monitored fuel load is less than or equal to a first fuel load, and causing fuel to be not supplied from the fuel pump to the accumulator if the monitored fuel load is greater than the first load value. Controlling the supply of fuel may comprise controlling the supply of fuel during each fueling event cycle of each deactivated cylinder.

Abstract: A method of controlling a fixed cylinder deactivation (CDA) system of an engine system is provided. The method includes: deactivating, by a controller, a cylinder of the engine system to operate the engine system in a fixed CDA mode; determining, by the controller, a temperature of an injector tip nozzle associated with the cylinder; comparing, by the controller, the temperature of the injector tip nozzle to a threshold temperature; and in response to determining that the temperature of the injector tip nozzle is greater than the threshold temperature, activating, by the controller, the cylinder.

Abstract: A fuel system, comprising at least one fuel component formed of a steel alloy comprising 0.01-0.31 wt. % carbon, 0.0-0.20 wt. % silicon, 0.15-0.50 wt. % manganese, 0.0-0.015 wt. % phosphorous, 0.0-0.001 wt. % sulfur, 4.80-5.20 wt. % chromium, 4.80-6.20 wt. % nickel, 0.60-0.80 wt. % molybdenum, 0.0-0.550 wt. % vanadium, and 2.000-2.400 wt. % aluminum, wherein the at least one fuel component is configured to come in contact with fuel when fuel is ran through the fuel system.

Abstract: A method of controlling a skip-fire cylinder deactivation system of an engine system is provided. The method includes a controller deactivating a cylinder of the engine system to operate the engine system in a skip-fire mode. The method further includes determining a temperature of an injector tip nozzle associated with the cylinder and comparing the temperature of the injector tip nozzle to a threshold a temperature. In response to determining that the temperature of the injector tip nozzle is greater than the threshold temperature, the cylinder is activated by the controller.

Abstract: Fuel injecting apparatus and methods are disclosed having components configured to provide a desired radial orientation of nozzle spray holes. Alignment rings for coupling fuel injector components include a ring body that includes a plurality of alignment guides configured to be received by complementary alignment features in the fuel injector components so as to align the fuel injector components in a desired orientation relative to each other. The plurality of alignment guides includes a primary alignment guide and at least one secondary alignment guide that is different from the primary alignment guide and each alignment guide in the plurality of alignment guides is equally spaced apart about the inner sidewall surface.

Abstract: Apparatuses and methods for fuel injection are disclosed. The apparatus includes an inner sac with one or more primary passages extending therefrom. The one or more primary passages inject fuel therethrough and comprising a first portion, a second portion, and a third portion, where the second portion is disposed between the first portion and the third portion and has a cross-sectional area smaller than that of both the first portion and the third portion. The apparatus also includes one or more secondary passages extending from an outer surface of the apparatus to fluidly couple with the second portion of the one or more primary passages. The one or more secondary passages inject air to form fuel-and-air mixture with the fuel injected from the one or more primary passages.

Abstract: Apparatuses, methods, and systems for fuel injection are disclosed. The apparatus includes an inner sac with at least one spray hole disposed on an inner surface of the apparatus, the at least one spray hole leading to a fuel passage extending therefrom, at least one counterbore extending partially between an outer surface of the apparatus and the sac along the fuel passage, and at least one air entrainment hole extending from the outer surface of the apparatus toward the at least one counterbore, the at least one air entrainment hole fluidly coupled with the at least one counterbore and configured to provide air to the fuel passage.

Abstract: A one-piece solenoid stator core is provided, comprising: a plurality of outer wall segments; a plurality of inner wall segments; and a lower wall extending between the plurality of outer wall segments and the plurality of inner wall segments; wherein a plurality of outer slots is defined between the plurality of outer wall segments and a plurality of inner slots is defined between the plurality of inner wall segments, each of the outer slots being radially aligned with an inner slot relative to a central axis of the stator core.

Abstract: A fuel system, comprising at least one fuel component formed of a steel alloy comprising 0.01-0.31 wt.% carbon, 0.0-0.20 wt.% silicon, 0.15-0.50 wt.% manganese, 0.0 - 0.015 wt.% phosphorous, 0.0-0.001 wt.% sulfur, 4.80-5.20 wt.% chromium, 4.80-6.20 wt.% nickel, 0.60-0.80 wt.% molybdenum, 0.0 - 0.550 wt.% vanadium, and 2.000-2.400 wt.% aluminum, wherein the at least one fuel component is configured to come in contact with fuel when fuel is ran through the fuel system.

Abstract: Apparatuses and methods for fuel injection are disclosed. The apparatus includes an inner sac with one or more primary passages extending therefrom. The one or more primary passages inject fuel therethrough and comprising a first portion, a second portion, and a third portion, where the second portion is disposed between the first portion and the third portion and has a cross-sectional area smaller than that of both the first portion and the third portion. The apparatus also includes one or more secondary passages extending from an outer surface of the apparatus to fluidly couple with the second portion of the one or more primary passages.

Abstract: A method of controlling a skip-fire cylinder deactivation system of an engine system is provided. The method includes a controller deactivating a cylinder of the engine system to operate the engine system in a skip-fire mode. The method further includes determining a temperature of an injector tip nozzle associated with the cylinder and comparing the temperature of the injector tip nozzle to a threshold a temperature. In response to determining that the temperature of the injector tip nozzle is greater than the threshold temperature, the cylinder is activated by the controller.

Abstract: A method for operating an engine fueling system to manage fuel in an accumulator supplying fuel to an engine including multiple cylinders comprising monitoring fuel load in the accumulator, determining that the engine is operating in a cylinder deactivation mode such as a skip-fire mode during which one or more fueling events to one or more of the cylinders is being skipped, and controlling a supply of fuel from a fuel pump to the accumulator during the cylinder deactivation mode operation. In embodiments, controlling the supply of fuel includes causing fuel to be supplied from the fuel pump to the accumulator if the monitored fuel load is less than or equal to a first fuel load, and causing fuel to be not supplied from the fuel pump to the accumulator if the monitored fuel load is greater than the first load value. Controlling the supply of fuel may comprise controlling the supply of fuel during each fueling event cycle of each deactivated cylinder.

Abstract: An injector includes a nozzle body extending along a longitudinal axis and at least one spray hole extending through a portion of the nozzle body to output a fluid from the injector. The spray hole includes at least one groove. The groove is configured to facilitate efficient mixing of the fluid with air or other surrounding materials for enhanced performance of the injector and/or other components associated with the injector.