Abstract: An electronic device wirelessly connected to one or more portal devices for sensing user activities is provided. The electronic device includes an injected molded housing assembled with RF transparent woven material to be worn by the user and plurality of sensors positioned inside the housing for sensing activities of the user. The plurality of sensors for transmitting sensed activities wirelessly to the one or more portal devices. The injected molded housing assembled with RF transparent woven material providing a structural stability to the plurality of sensors and the sensor housing.

Abstract: The present invention relates to insert molding a glass lens or an inorganic material into a front housing unit. The glass lens or an inorganic material is aligned within the front housing unit so that it lies within the inside of the front housing unit. A thermobond adhesive or an adhesive promoter is applied onto the glass lens or the inorganic material. During molding a molten resin is injected into the space formed between the glass lens or the inorganic material and the front housing unit and flows around the glass lens or the inorganic material activating and liquefying the adhesive promoter or the thermobond adhesive and forming an insert molded part.

Abstract: The present invention relates to insert molding. A glass lens or an inorganic material is inserted into a front housing unit. The glass lens or an inorganic material is aligned within the front housing unit such that the glass lens or an inorganic material lies within the inside of the front housing unit. A thermobond adhesive is applied onto the glass lens or the inorganic material. During the insert molding process, a molten resin is injected into the space formed by the glass lens or the inorganic material and the front housing unit. The molten resin flows around the glass lens or the inorganic material and forms an insert molded part.

Abstract: A method of manufacturing a decorated, splinter resistant glass lens for a personal electronic device includes applying a decoration to a top surface of an anti-splinter film having an adhesive layer applied to a bottom surface. The decoration is applied to leave an open area in the decoration to allow viewing indicia therethrough. The method also includes die-cutting the decorated anti-splinter film into a film portion corresponding to a glass blank and moving the film portion onto the glass blank so that the adhesive layer contacts a surface of the glass blank. The film portion is then bonded to the surface of the glass blank to form a decorated, splinter resistant glass lens.

Abstract: A method for combining a display and housing unit for any multiple component display device. The housing unit has a display which is embedded into the material of the housing unit during the injection molding process of the housing unit. The display is inserted into a mold cavity that has a surface that is compatible with the three-dimensional shape of the display. A mold core is then aligned with the mold cavity and molten resin in injected into the space created by the mold cavity and mold core. Once the molten resin hardens, the display is permanently fixed and bonded into the housing unit. This method reduces both the component count and manufacturing costs involved in device assembly.