Abstract: A hollow flange channel beam has a planar web with a pair of narrow rectangular cross-section flanges extending along opposite sides of said web and extending perpendicular to a face of said web in the same direction. The section capacity is optimized when Wf=(0.3)Db, Wf=(3.0)Df and WF=(30)t.

Abstract: A cold roll forming mill for the manufacture of hollow flange seam welded beams from a single strip of metal comprises a forming station (1), a seam guide and welding station (2) and a shaping station (3). Either or both of the forming and shaping stations (1,3) comprise independently supported side engaging roll combinations (7,12) adapted, in use, to roll either or both of opposite sides of the strip. Adjacent transverse pairs of side engaging roll (7,12) combinations are selectively movable relative to each other in a transverse direction perpendicular to a direction of travel of said strip through said mill. At least some of the side engaging roll combinations (7,12) are driven. Drive rolls (6) spaced within the forming and shaping stations (1,3) engage the strip between opposite edges thereof.

Abstract: A hollow flange channel beam has a planar web with a pair of narrow rectangular cross-section flanges extending along opposite sides of said web and extending perpendicular to a face of said web in the same direction. The section capacity is optimized when Wf=(0.3)Db, Wf=(3.0)Df and WF=(30)t.

Abstract: A cold roll forming mill for the manufacture of hollow flange seam welded beams from a single strip of metal comprises a forming station (1), a seam guide and welding station (2) and a shaping station (3). Either or both of the forming and shaping stations (1,3) comprise independently supported side engaging roll combinations (7,12) adapted, in use, to roll either or both of opposite sides of the strip. Adjacent transverse pairs of side engaging roll (7,12) combinations are selectively movable relative to each other in a transverse direction perpendicular to a direction of travel of said strip through said mill. At least some of the side engaging roll combinations (7,12) are driven. Drive rolls (6) spaced within the forming and shaping stations (1,3) engage the strip between opposite edges thereof.

Abstract: A cold roll forming mill for the manufacture of hollow flange seam welded beams from a single strip of metal comprises a forming station (1), a seam guide and welding station (2) and a shaping station (3). Either or both of the forming and shaping stations (1, 3) comprise independently supported side engaging roll combinations (7, 12) adapted, in use, to roll either or both of opposite sides of the strip. Adjacent transverse pairs of side engaging roll (7, 12) combinations are selectively movable relative to each other in a transverse direction perpendicular to a direction of travel of said strip through said mill. At least some of the side engaging roll combinations (7, 12) are driven. Drive rolls (6) spaced within the forming and shaping stations (1, 3) engage the strip between opposite edges thereof.

Abstract: A hollow flange channel beam has a planar web with a pair of narrow rectangular cross-section flanges extending along opposite sides of said web and extending perpendicular to a face of said web in the same direction. The section capacity is optimized when Wf=(0.3)Db, Wf=(3.0)Df and WF=(30)t.

Abstract: An apparatus for in-line ERW welding of hollow flange steel members in a cold forming mill comprises a seem roll stand (60) rotatably supporting at least one seam roll (68) adapted in use to guide a free edge (34a,34b) of a contoured metal strip (30) into linear alignment with a predetermined weld axis spaced from said free edge on a surface of the metal strip. The apparatus also includes a weld box stand (61) supporting at least one pair of squeeze rolls (84a,84b), in use, adapted to urge the free edge (34a,34b) when heated to a predetermined temperature into fused engagement with a correspondingly heated weld axis on the surface of the strip (30). The squeeze rolls (84a,84b) co-operate to guide the free edge through a predetermined linear trajectory substantially along an incidence axis of a subsequent weld junction between the free edge (34a,34b) and the surface of the metal strip (30) whereby energy imparted to the cold formed member is focussed by a proximity effect along the predetermined weld axis.

Abstract: A cold roll forming mill for the manufacture of hollow flange seam welded beams from a single strip of metal comprises a forming station (1), a seam guide and welding station (2) and a shaping station (3). Either or both of the forming and shaping stations (1, 3) comprise independently supported side engaging roll combinations (7, 12) adapted, in use, to roll either or both of opposite sides of the strip. Adjacent transverse pairs of side engaging roll (7, 12) combinations are selectively movable relative to each other in a transverse direction perpendicular to a direction of travel of said strip through said mill. At least some of the side engaging roll combinations (7, 12) are driven. Drive rolls (6) spaced within the forming and shaping stations (1, 3) engage the strip between opposite edges thereof.

Abstract: A hollow flange channel beam has a planar web with a pair of narrow rectangular cross-section flanges extending along opposite sides of said web and extending perpendicular to a face of said web in the same direction. The section capacity is optimized when Wf=(0.3)Db, Wf=(3.0)Df and WF=(30)t.