Patents by Inventor Roy A. Carruthers

Roy A. Carruthers has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 8927057
    Abstract: A method for forming a single, few-layer, or multi-layer graphene and structure is described incorporating selecting a substrate having a buried layer of carbon underneath a metal layer, providing an ambient and providing a heat treatment to pass carbon through the metal layer to form a graphene layer on the metal layer surface or incorporating a metal-carbon layer which is heated to segregate carbon in the form of graphene to the surface or chemically reacting the metal in the metal-carbon layer with a substrate containing Si driving the carbon to the surface whereby graphene is formed.
    Type: Grant
    Filed: February 22, 2010
    Date of Patent: January 6, 2015
    Assignee: International Business Machines Corporation
    Inventors: Ageeth A. Bol, Roy A. Carruthers, Jack O. Chu, Alfred Grill, Christian Lavoie, Katherine L. Saenger, James C. Tsang
  • Publication number: 20130049199
    Abstract: Silicidation techniques with improved rare earth silicide morphology for fabrication of semiconductor device contacts. For example, a method for forming silicide includes implanting a silicon layer with an amorphizing species to form an amorphous silicon region in the silicon layer and depositing a rare earth metal film on the silicon layer in contact with the amorphous silicon region. A suicide process is then performed to combine the rare earth metal film and the amorphous silicon region to form a silicide film on the silicon layer.
    Type: Application
    Filed: August 31, 2011
    Publication date: February 28, 2013
    Applicant: International Business Machines Corporation
    Inventors: Paul R. Besser, Roy A. Carruthers, Christopher P. D'Emic, Christian Lavoie, Conal E. Murray, Kazuya Ohuchi, Christopher Scerbo, Bin Yang
  • Publication number: 20130049200
    Abstract: Silicidation techniques with improved rare earth silicide morphology for fabrication of semiconductor device contacts. For example, a method for forming silicide includes implanting a silicon layer with an amorphizing species to fond an amorphous silicon region in the silicon layer and depositing a rare earth metal film on the silicon layer in contact with the amorphous silicon region. A silicide process is then performed to combine the rare earth metal film and the amorphous silicon region to form a silicide film on the silicon layer.
    Type: Application
    Filed: August 30, 2012
    Publication date: February 28, 2013
    Applicant: International Business Machines Corporation
    Inventors: Paul R. Besser, Roy A. Carruthers, Christopher P. D'Emic, Christian Lavoie, Conal E. Murray, Kazuya Ohuchi, Christopher Scerbo, Bin Yang
  • Patent number: 8154130
    Abstract: A method for forming germano-silicide contacts atop a Ge-containing layer that is more resistant to etching than are conventional silicide contacts that are formed from a pure metal is provided. The method of the present invention includes first providing a structure which comprises a plurality of gate regions located atop a Ge-containing substrate having source/drain regions therein. After this step of the present invention, a Si-containing metal layer is formed atop the said Ge-containing substrate. In areas that are exposed, the Ge-containing substrate is in contact with the Si-containing metal layer. Annealing is then performed to form a germano-silicide compound in the regions in which the Si-containing metal layer and the Ge-containing substrate are in contact; and thereafter, any unreacted Si-containing metal layer is removed from the structure using a selective etch process. In some embodiments, an additional annealing step can follow the removal step.
    Type: Grant
    Filed: April 23, 2008
    Date of Patent: April 10, 2012
    Assignee: International Business Machines Corporation
    Inventors: Cyril Cabral, Jr., Roy A. Carruthers, Christophe Detavernier, Simon Gaudet, Christian Lavoie, Huiling Shang
  • Patent number: 8125082
    Abstract: A method that solves the increased nucleation temperature that is exhibited during the formation of cobalt disilicides in the presence of Ge atoms is provided. The reduction in silicide formation temperature is achieved by first providing a structure including a Co layer including at least Ni, as an additive element, on top of a SiGe containing substrate. Next, the structure is subjected to a self-aligned silicide process which includes a first anneal, a selective etching step and a second anneal to form a solid solution of (Co, Ni) disilicide on the SiGe containing substrate. The Co layer including at least Ni can comprise an alloy layer of Co and Ni, a stack of Ni/Co or a stack of Co/Ni. A semiconductor structure including the solid solution of (Co, Ni) disilicide on the SiGe containing substrate is also provided.
    Type: Grant
    Filed: May 15, 2008
    Date of Patent: February 28, 2012
    Assignee: International Business Machines Corporation
    Inventors: Cyril Cabral, Jr., Roy A. Carruthers, Jia Chen, Christopher Detavernier, James M. Harper, Christian Lavoie
  • Patent number: 8119466
    Abstract: A complementary metal oxide semiconductor (CMOS) device, e.g., a field effect transistor (FET), that includes at least one one-dimensional nanostructure that is typically a carbon-based nanomaterial, as the device channel, and a metal carbide contact that is self-aligned with the gate region of the device is described. The present invention also provides a method of fabricating such a CMOS device.
    Type: Grant
    Filed: June 3, 2011
    Date of Patent: February 21, 2012
    Assignee: International Business Machines Corporation
    Inventors: Phaedon Avouris, Roy A. Carruthers, Jia Chen, Christopher G. M. M. Detavernier, Christian Lavoie, Hon-Sum Philip Wong
  • Publication number: 20110256675
    Abstract: A complementary metal oxide semiconductor (CMOS) device, e.g., a field effect transistor (FET), that includes at least one one-dimensional nanostructure that is typically a carbon-based nanomaterial, as the device channel, and a metal carbide contact that is self-aligned with the gate region of the device is described. The present invention also provides a method of fabricating such a CMOS device.
    Type: Application
    Filed: June 3, 2011
    Publication date: October 20, 2011
    Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Phaedon Avouris, Roy A. Carruthers, Jia Chen, Christophe G.M.M. Detavernier, Christian Lavoie, Hon-Sum Philip Wong
  • Publication number: 20110206934
    Abstract: A method for forming a single, few-layer, or multi-layer graphene and structure is described incorporating selecting a substrate having a buried layer of carbon underneath a metal layer, providing an ambient and providing a heat treatment to pass carbon through the metal layer to form a graphene layer on the metal layer surface or incorporating a metal-carbon layer which is heated to segregate carbon in the form of graphene to the surface or chemically reacting the metal in the metal-carbon layer with a substrate containing Si driving the carbon to the surface whereby graphene is formed.
    Type: Application
    Filed: February 22, 2010
    Publication date: August 25, 2011
    Applicant: International Business Machines Corporation
    Inventors: Ageeth A. Bol, Roy A. Carruthers, Jack O. Chu, Alfred Grill, Christian Lavoie, Katherine L. Saenger, James C. Tsang
  • Patent number: 8003453
    Abstract: A complementary metal oxide semiconductor (CMOS) device, e.g., a field effect transistor (FET), that includes at least one one-dimensional nanostructure that is typically a carbon-based nanomaterial, as the device channel, and a metal carbide contact that is self-aligned with the gate region of the device is described. The present invention also provides a method of fabricating such a CMOS device.
    Type: Grant
    Filed: May 22, 2008
    Date of Patent: August 23, 2011
    Assignee: International Business Machines Corporation
    Inventors: Phaedon Avouris, Roy A. Carruthers, Jia Chen, Christopher G. M. M. Detavernier, Christian Lavoie, Hon-Sum Philip Wong
  • Publication number: 20110162702
    Abstract: A method of texturing a surface of a substrate utilizing a phase-segregated mask and etching is disclosed. The resulting textured surface, which can be used as a component of a solar cell includes, in one embodiment, a randomly mixed collection of flat-topped and angled surfaces providing local high points and local low points. The flat-topped surfaces have an areal density of at least 1%, and the high points are coincident with the flat-topped surfaces. Moreover, a preponderance of said low points are approximately situated in a single common plane parallel to the plane defined by the flat-topped surfaces.
    Type: Application
    Filed: January 6, 2010
    Publication date: July 7, 2011
    Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Roy A. Carruthers, Keith E. Fogel, Daniel A. Inns, Katherine L. Saenger
  • Patent number: 7784669
    Abstract: Briefly, a novel material process is disclosed wherein one or more nucleation modifiers are added, in trace amounts, to a lead-free tin-rich solder alloy to produce a solder composition with reduce or suppressed undercooling temperature characteristics. The modifier being a substance which facilitates the reduction of extreme anisotropic properties associated with body-centered-tetragonal tin based lead-free solder. The addition of the nucleation modifiers to the solder alloy does not materially effect the solder composition's melting point. As such, balls of solder with the nucleated composition freeze while other solder balls within the array remain in the melt. This effectively enables one substrate to be pinned to another substrate by one or more predetermined solder balls to secure the package while the remaining solder joints are in the liquid state.
    Type: Grant
    Filed: August 5, 2009
    Date of Patent: August 31, 2010
    Assignee: International Business Machines Corporation
    Inventors: Gareth G. Hougham, Kamalesh K. Srivastava, Sung K. Kang, Da-Yuan Shih, Brian R. Sundlof, S. Jay Chey, Donald W. Henderson, David R. Di Milia, Richard P. Ferlita, Roy A. Carruthers
  • Publication number: 20100155456
    Abstract: Briefly, a novel material process is disclosed wherein one or more nucleation modifiers are added, in trace amounts, to a lead-free tin-rich solder alloy to produce a solder composition with reduce or suppressed undercooling temperature characteristics. The modifier being a substance which facilitates the reduction of extreme anisotropic properties associated with body-centered-tetragonal tin based lead-free solder. The addition of the nucleation modifiers to the solder alloy does not materially effect the solder composition's melting point. As such, balls of solder with the nucleated composition freeze while other solder balls within the array remain in the melt. This effectively enables one substrate to be pinned to another substrate by one or more predetermined solder balls to secure the package while the remaining solder joints are in the liquid state.
    Type: Application
    Filed: August 5, 2009
    Publication date: June 24, 2010
    Applicant: International Business Machines Corp.
    Inventors: GARETH G. HOUGHAM, KAMALESH K. SRIVASTAVA, SUNG K. KANG, DA-YUAN SHIH, BRIAN R. SUNDLOF, S. JAY CHEY, DONALD W. HENDERSON, DAVID R. DI MILIA, RICHARD P. FERLITA, ROY A. CARRUTHERS
  • Patent number: 7703661
    Abstract: Briefly, a novel material process is disclosed wherein one or more nucleation modifiers are added, in trace amounts, to a lead-free tin-rich solder alloy to produce a solder composition with reduced or suppressed undercooling temperature characteristics. The modifier being a substance which facilitates the reduction of extreme anisotropic properties associated with body-centered-tetragonal tin based lead-free solder. The addition of the nucleation modifiers to the solder alloy does not materially effect the solder composition's melting point. As such, balls of solder with the nucleated composition freeze while other solder balls within the array remain in the melt. This effectively enables one substrate to be pinned to another substrate by one or more predetermined solder balls to secure the package while the remaining solder joints are in the liquid state.
    Type: Grant
    Filed: May 23, 2007
    Date of Patent: April 27, 2010
    Assignee: International Business Machines Corporation
    Inventors: Gareth G. Hougham, Kamalesh K. Srivastava, Sung K. Kang, Da-Yuan Shih, Brian R. Sundlof, S. Jay Chey, Donald W. Henderson, David R. Di Milia, Richard P. Ferlita, Roy A. Carruthers
  • Patent number: 7682968
    Abstract: A method for forming germano-silicide contacts atop a Ge-containing layer that is more resistant to etching than are conventional silicide contacts that are formed from a pure metal is provided. The method of the present invention includes first providing a structure which comprises a plurality of gate regions located atop a Ge-containing substrate having source/drain regions therein. After this step of the present invention, a Si-containing metal layer is formed atop the said Ge-containing substrate. In areas that are exposed, the Ge-containing substrate is in contact with the Si-containing metal layer. Annealing is then performed to form a germano-silicide compound in the regions in which the Si-containing metal layer and the Ge-containing substrate are in contact; and thereafter, any unreacted Si-containing metal layer is removed from the structure using a selective etch process. In some embodiments, an additional annealing step can follow the removal step.
    Type: Grant
    Filed: April 23, 2008
    Date of Patent: March 23, 2010
    Assignee: International Business Machines Corporation
    Inventors: Cyril Cabral, Jr., Roy A. Carruthers, Christophe Detavernier, Simon Gaudet, Christian Lavoie, Huiling Shang
  • Patent number: 7598516
    Abstract: A complementary metal oxide semiconductor (CMOS) device, e.g., a field effect transistor (FET), that includes at least one one-dimensional nanostructure that is typically a carbon-based nanomaterial, as the device channel, and a metal carbide contact that is self-aligned with the gate region of the device is described. The present invention also provides a method of fabricating such a CMOS device.
    Type: Grant
    Filed: January 7, 2005
    Date of Patent: October 6, 2009
    Assignee: International Business Machines Corporation
    Inventors: Phaedon Avouris, Roy A. Carruthers, Jia Chen, Christophe G. M. M. Detavernier, Christian Lavoie, Hon-Sum Philip Wong
  • Patent number: 7517795
    Abstract: A method for forming a stabilized metal silicide film, e.g., contact (source/drain or gate), that does not substantially agglomerate during subsequent thermal treatments, is provided In the present invention, ions that are capable of attaching to defects within the Si-containing layer are implanted into the Si-containing layer prior to formation of metal silicide. The implanted ions stabilize the film, because the implants were found to substantially prevent agglomeration or at least delay agglomeration to much higher temperatures than in cases in which no implants were used.
    Type: Grant
    Filed: October 20, 2006
    Date of Patent: April 14, 2009
    Assignee: International Business Machines Corporation
    Inventors: Roy A. Carruthers, Cedrik Y. Cole, Christophe Detavernier, Christian Lavoie, Kenneth P. Rodbell
  • Publication number: 20080299720
    Abstract: A method for forming a stabilized metal silicide film, e.g., contact (source/drain or gate), that does not substantially agglomerate during subsequent thermal treatments, is provided. In the present invention, ions that are capable of attaching to defects within the Si-containing layer are implanted into the Si-containing layer prior to formation of metal silicide. The implanted ions stabilize the film, because the implants were found to substantially prevent agglomeration or at least delay agglomeration to much higher temperatures than in cases in which no implants were used.
    Type: Application
    Filed: May 21, 2008
    Publication date: December 4, 2008
    Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Roy A. Carruthers, Cedrik Y. Coia, Christophe Detavernier, Christian Lavoie, Kenneth P. Rodbell
  • Publication number: 20080290142
    Abstract: Briefly, a novel material process is disclosed wherein one or more nucleation modifiers are added, in trace amounts, to a lead-free tin-rich solder alloy to produce a solder composition with reduce or suppressed undercooling temperature characteristics. The modifier being a substance which facilitates the reduction of extreme anisotropic properties associated with body-centered-tetragonal tin based lead-free solder. The addition of the nucleation modifiers to the solder alloy does not materially effect the solder composition's melting point. As such, balls of solder with the nucleated composition freeze while other solder balls within the array remain in the melt. This effectively enables one substrate to be pinned to another substrate by one or more predetermined solder balls to secure the package while the remaining solder joints are in the liquid state.
    Type: Application
    Filed: May 23, 2007
    Publication date: November 27, 2008
    Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Gareth G. Hougham, Kamalesh K. Srivastava, Sung K. Kang, Da-Yuan Shih, Brian R. Sundlof, S. Jay Chey, Donald W. Henderson, David R. Di Milia, Richard P. Ferlita, Roy A. Carruthers
  • Patent number: 7449782
    Abstract: A method for forming germano-silicide contacts atop a Ge-containing layer that is more resistant to etching than are conventional silicide contacts that are formed from a pure metal is provided. The method of the present invention includes first providing a structure which comprises a plurality of gate regions located atop a Ge-containing substrate having source/drain regions therein. After this step of the present invention, a Si-containing metal layer is formed atop the said Ge-containing substrate. In areas that are exposed, the Ge-containing substrate is in contact with the Si-containing metal layer. Annealing is then performed to form a germano-silicide compound in the regions in which the Si-containing metal layer and the Ge-containing substrate are in contact; and thereafter, any unreacted Si-containing metal layer is removed from the structure using a selective etch process. In some embodiments, an additional annealing step can follow the removal step.
    Type: Grant
    Filed: May 4, 2004
    Date of Patent: November 11, 2008
    Assignee: International Business Machines Corporation
    Inventors: Cyril Cabral, Jr., Roy A. Carruthers, Christophe Detavernier, Simon Gaudet, Christian Lavoie, Huiling Shang
  • Publication number: 20080246120
    Abstract: A method that solves the increased nucleation temperature that is exhibited during the formation of cobalt disilicides in the presence of Ge atoms is provided. The reduction in silicide formation temperature is achieved by first providing a structure including a Co layer including at least Ni, as an additive element, on top of a SiGe containing substrate. Next, the structure is subjected to a self-aligned silicide process which includes a first anneal, a selective etching step and a second anneal to form a solid solution of (Co, Ni) disilicide on the SiGe containing substrate. The Co layer including at least Ni can comprise an alloy layer of Co and Ni, a stack of Ni/Co or a stack of Co/Ni. A semiconductor structure including the solid solution of (Co, Ni) disilicide on the SiGe containing substrate is also provided.
    Type: Application
    Filed: May 15, 2008
    Publication date: October 9, 2008
    Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Cyril Cabral, Roy A. Carruthers, Jia Chen, Christophe Detavernier, James M. Harper, Christian Lavoie