Abstract: A laser sustained plasma lamp includes a mechanically sealed pressurized chamber assembly (330) configured to contain an ionizable material. The chamber assembly is bounded by a chamber tube (310), an ingress sapphire window (340), a first metal seal ring (320) configured to seal against the chamber tube ingress end and the ingress sapphire window, an egress sapphire window (342), and a second metal seal ring (322) configured to seal against the chamber tube egress end and the egress sapphire window. A mechanical clamping structure (350, 355) external to the chamber assembly is configured to clamp across at least a portion of the ingress sapphire window and the egress sapphire window. The ingress sapphire window and the egress sapphire window are not connected to the chamber tube via welding and/or brazing.

Abstract: A xenon short-arc lamp system includes a choice of two anode heatsinks with different mechanisms for thermally interfacing to, and supporting, e.g., a 300W-400W xenon short-arc lamp. One heatsink, allows a conventional mounting in which a split ring and clamp combination accommodate and clamp to a screw-on base adapter fitted to the 300W-400W xenon short-arc lamp. The lamp can then be operated at 300W. The second heatsink accommodates the 300W-400W xenon short-arc lamp directly without the adapter. A large threaded stud on the lamp is screwed directly into the heatsink and is seated such that a large orthogonal flat planar annular ring area also makes a tight thermal connection. The lamp can then be operated at its higher limit because of the much improved thermal resistance.

Abstract: The disclosure has described a sub-miniature arc lamp and a method to make a sub-miniature arc lamp. An embodiment of the sub-miniature arc lamp includes a sapphire body having a first end and a second end, the first end being coupled to a first cap and the second end being coupled to a second cap to define a sealed envelope, wherein a first electrode being mounted in the first cap and a second electrode being mounted in the second cap are enclosed within the envelope. Other embodiments are described and claimed.

Abstract: A method and an apparatus for cooling an arc lamp have been disclosed. In one embodiment, the arc lamp assembly includes an arc lamp, a first heat sink coupled to an anode of the arc lamp, and a thermally conductive ring surrounding a first part of the outer surface of a reflector body of the arc lamp to thermally couple the reflector body to the first heat sink. Other embodiments have been described and claimed.

Abstract: An arc lamp with a filter mounted internally has been disclosed. The arc lamp includes an anode, a cathode, a body defining a cavity, wherein the anode and the cathode are inside the cavity, and a filter mounted within the cavity. Other embodiments are claimed and described.

Abstract: A low profile module and frame assembly for arc lamps has been disclosed. In one embodiment, the arc lamp assembly includes an arc lamp, a first cooling fan coupled to a back of the arc lamp closer to a first side of the arc lamp, and a second cooling fan coupled laterally to the first cooling fan and to the back of the arc lamp closer to a second side of the arc lamp, the first side being opposite to the second side. Other embodiments have been described and claimed.

Abstract: An arc lamp having window flange with slots has been disclosed. The arc lamp may include a reflector body having a circular rim at one end to define an opening, the circular rim having an outer diameter and an inner diameter and a window flange including a surface having a first end and a second end, the first end defining a circle having a diameter larger than the inner diameter of the circular rim of the reflector body, and the surface being brazed to the circular rim along at least a portion of the first end, wherein the window flange further includes a second surface extending from the first end of the first surface to define a plurality of slots. The arc lamp may further include a window mounted to the window flange near the second end of the window flange.

Abstract: A fiberoptic-driving ceramic arc lamp system comprises a ceramic arc lamp fitted with as many as three filters attached to the lamp unit and its heat sinks. A heat-collecting ring is nested into matching groves in the front of the lamp unit and is thermally connected to the lamp's heatsinks and cooling system. A hot mirror is disposed in the heat-collecting ring nearest the lamp unit's window. Such mirror is coated on its near side with IR reflecting materials and is coated on its distal side with UV reflecting materials. A heat-absorbing glass is also disposed in the heat-collecting ring after the hot mirror. It collects more of the IR that was missed by the hot mirror and disperses it as heat through the cooling system. The remaining light can then be focused onto the input end of a fiberoptic bundle without danger of overheating and melting the fiberoptic materials.

Abstract: An arc lamp comprises nine component parts that are brought together in three brazes and one TIG-weld to result in a finished product. An anode assembly is brazed with the rest of a body sub-assembly in one step instead of two. A single-bar cathode-support strut is brazed together as one step. A window flange and a sapphire output window are brazed together with the product of the strut braze step in a mounted-cathode-braze step. A copper-tube fill tubulation, a kovar sleeve, a ceramic reflector body, an anode flange, and a tungsten anode are all brazed together in a “body-braze” step. The products of the mounted-cathode-braze step and body-braze step are tungsten-inert-gas (TIG) welded together in a final welding step. A lamp is finished by filling it with xenon gas and pinching off the tubulation.

Abstract: An arc lamp comprises a single edge-to-edge cathode support strut on which the cathode is mounted with an end slot. Such makes heat and thermal stress loading on the assembly symmetrical over operational time, and arc tip wander from the anode center is practically eliminated. Nine component parts that are brought together in only three brazes and one TIG-weld to result in a finished product. An anode assembly is brazed with the rest of a body sub-assembly in one step instead of two. A single-bar cathode-support strut is brazed together as one step. A window flange and a sapphire output window are brazed together with the product of the strut braze step in a mounted-cathode-braze step. A copper-tube fill tubulation, a kovar sleeve, a ceramic reflector body, an anode flange, and a tungsten anode are all brazed together in a “body-braze” step. The products of the mounted-cathode-braze step and body-braze step are tungsten-inert-gas (TIG) welded together in a final welding step.

Abstract: An arc lamp system comprises a power supply coupled to a xenon arc lamp through an interface constructed on a heavy printed circuit board. Such plugs directly into an igniter printed circuit board. In turn, a xenon arc lamp module with heatsinks plugs directly onto banana plugs bolted on the interface printed circuit board. Copper traces buried on inner layers of the interface printed circuit board are very wide and heavy, and kept as short as possible.

Abstract: A water-cooled arc lamp comprises a two concentric cylindrical glass envelopes. A circulation of high purity water and ethylene glycol is maintained between the envelopes which form a water jacket. Such water mixture is highly transparent to light at the relevant wavelengths. A pair of anode and cathode electrodes in a xenon atmosphere is disposed inside the inner envelope. The cooling water mixture is pumped at a sufficiently high flow rate to prevent water from boiling at the glass to water surfaces and thereby suppress bubbles. A safety interlock flow switch is able to interrupt arc lamp operating power if the water circulation fails. An external parabolic reflector compensates for the light path diffraction distortions that occur as the light passes through the water jacket. In alternative embodiments, the water mixture is color doped to color filter the output light.

Abstract: An integrated compound reflector ceramic arc lamp comprises three internal mirrors. Top and bottom concave mirrors encircle the inter-electrode gap. The third mirror is convex and is mounted coaxially on the stem of the cathode and faces a sapphire window. Its appearance is like that of a 360 ° apron. Light rays emitted from the inter-electrode gap below a critical elevation angle will be reflected off the bottom concave mirror. Such rays bounce only once before exiting through the window to an external focus. Light rays emitted from the inter-electrode gap above the critical elevation angle, will be reflected off the top concave mirror. Such rays will bounce twice before exiting through the window to the focus. The rays that do reflect from the top concave mirror are directed to the convex cathode apron reflector, and from there will be reflected out the window to the focus.

Abstract: A low-cost ceramic arc lamp comprises an optical coating on a sapphire window, a window shell flange, and a body sleeve. A gas-fill tubulation attaches to the side of the body sleeve and permits a charge of xenon gas to be injected during manufacture. This contrasts with the prior art where the xenon gas is introduced through the anode base. A single-piece strut assembly is used that is compatible with mass-production techniques. The single-piece strut assembly supports and suspends a cathode inside an elliptical reflector. An anode flange replaces a more conventional shell, copper anode base, and base support ring. A tungsten anode completes the lamp. All of these parts are brazed together in an assembly process that is far less complex than the prior art.

Abstract: An arc lamp comprising a hollowed-anode electrode with an arc-face having a central hole extending to an internal chimney. An opposing cathode electrode faces the hollowed anode electrode for providing a short electric arc around the central hole in the arc-face of the hollowed anode electrode. The anode and cathode electrodes are disposed in an inert gas, such as xenon. The internal gas is subject to an “arc wind” for transporting metal deposits downstream of the short electric arc and flowing from the short electric arc down the chimney. Such operation provides for an improvement in arc lamp life because the reflector blackens far less rapidly. A magnetic z-pinch pumping mode can be used to move the arc wind away from the reflector.

Abstract: A xenon arc lamp is provided with an improved cathode support. The improvements reduce the number of assembly procedures and parts needed to produce an arc lamp. Such reduces the overall cost of manufacturing. The cathode suspension system is made by starting with a single piece of sheet Kovar material that is formed into a cup. Pieces are cut from the bottom of the cup such that three webs connect the outside ring to the center. The three webs each have a flap that is then folded back 90° to form a rigid strut arm. A tungsten cathode electrode is brazed at the center and apex of the three struts with a sleeve that helps bridge the fillet area.

Abstract: A xenon ceramic lamp comprising a short-arc lamp with two integral reflectors disposed around the cathode arc ball to collect a wide range of elevation angles of light relative to the center longitudinal axis. The two integral reflectors and the cathode arc ball are within the same sealed volume of the lamp. A first reflector, generally below a common first focus, is a concave elliptical type for projecting light out through a sapphire window to a second focus. A second reflector, generally above the first focus, is a concave spherical type having its focus just offset from the first focus. Therefore, light rays may be emitted at nearly all angles from the cathode arc ball that will be reflected or back reflected by the elliptical and spherical reflectors.

Abstract: An improved arc lamp with a ceramic body, an anode supported by a base, and a cathode suspended by a strut system opposite to the anode, and having an inside volume filled with xenon gas. The improvements include a groove in the ceramic body such that an angled area is presented to a head area of the anode that reduces heat coupling by radiation. A neck in the anode provides for a thermal choking such that a head portion of the anode will elevate in temperature during operation. A cavity is relieved in the base and all around the anode to provide a fixed means for managing the temperature of a head portion of the anode during operation. A stem portion of the cathode has a reduced diameter for attachment to the strut system and this provides reduced optical blockage. A base for the anode has a longer length than its diameter for improved heat transfer to an anode heatsink.

Abstract: A heat sink for an arc lamp comprises a thin-wall copper strip that is brazed in pleated folds between inner and outer cylindrical rings to create cooling fins. The thickness of the material used for the cooling fins can therefore be exceedingly thin, e.g., 0.012 inches. The cylindrical rings act as fin supports and provide mechanical sturdiness. The thinness of the fin material allows a large number of fins to be included and the efficiency is increased thereby.