Patents by Inventor Roy J. Henson

Roy J. Henson has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20230269118
    Abstract: Improved serial communication is provided in a system where each node regenerates data and transmits it to at least one other node in the system. Pulse width modulation (PWM) is used to encode the data. Preferably, all pulse shapes of the PWM start with a synchronization feature. It is also preferred that the regeneration delay in each node be less than the system clock period.
    Type: Application
    Filed: February 24, 2023
    Publication date: August 24, 2023
    Inventors: Roy J. Henson, Hackjin Kim, Leela Madhav Lakkimsetti
  • Patent number: 11626357
    Abstract: 3D electrical integration is provided by connecting several component carriers to a single substrate using contacts at the edges of the component carriers making contact to a 2D contact array (e.g., a ball grid array or the like) on the substrate. The resulting integration of components on the component carriers is 3D, thereby providing much higher integration density than in 2D approaches.
    Type: Grant
    Filed: May 28, 2021
    Date of Patent: April 11, 2023
    Assignee: FormFactor, Inc.
    Inventors: Roy J. Henson, Shawn O. Powell
  • Publication number: 20210375733
    Abstract: 3D electrical integration is provided by connecting several component carriers to a single substrate using contacts at the edges of the component carriers making contact to a 2D contact array (e.g., a ball grid array or the like) on the substrate. The resulting integration of components on the component carriers is 3D, thereby providing much higher integration density than in 2D approaches.
    Type: Application
    Filed: May 28, 2021
    Publication date: December 2, 2021
    Inventors: Roy J. Henson, Shawn O. Powell
  • Patent number: 8581610
    Abstract: A method is provided for design and programming of a probe card with an on-board programmable controller in a wafer test system. Consideration of introduction of the programmable controller is included in a CAD wafer layout and probe card design process. The CAD design is further loaded into the programmable controller, such as an FPGA to program it: (1) to control direction of signals to particular ICs, even during the test process (2) to generate test vector signals to provide to the ICs, and (3) to receive test signals and process test results from the received signals. In some embodiments, burn-in only testing is provided to limit test system circuitry needed so that with a programmable controller on the probe card, text equipment external to the probe card can be eliminated or significantly reduced from conventional test equipment.
    Type: Grant
    Filed: June 13, 2006
    Date of Patent: November 12, 2013
    Inventors: Charles A Miller, Matthew E Chraft, Roy J Henson
  • Patent number: 7852094
    Abstract: Probes in a plurality of DUT probe groups can be connected in parallel to a single tester channel. In one aspect, digital potentiometers can be used to effectively switch the tester channel from a probe in one DUT probe group to a probe in another DUT probe group. In another aspect, switches in parallel with a resistor can accomplish such switching. In yet another aspect, a chip select terminal on each DUT can be used to effectively connect and disconnect internal DUT circuitry to the tester channel. Multiple DUT probe groups so connected can be used to create different patterns of DUT probe groups for testing different patterns of DUTs and thus facilitate sharing tester channels.
    Type: Grant
    Filed: December 6, 2006
    Date of Patent: December 14, 2010
    Assignee: FormFactor, Inc.
    Inventors: Matthew E. Chraft, Benjamin N. Eldridge, Roy J. Henson, A. Nicholas Sporck
  • Patent number: 7692433
    Abstract: A composite substrate for testing semiconductor devices is formed by selecting a plurality of substantially identical individual substrates, cutting a corner from at least some of the individual substrates in accordance with their position in a final array configuration, and then assembling the individual substrates into the final array configuration. The final array configuration of substrates with corners cut or sawed away conforms more closely to the surface area of a wafer being tested, and can easily fit within space limits of a test environment.
    Type: Grant
    Filed: June 16, 2006
    Date of Patent: April 6, 2010
    Assignee: FormFactor, Inc.
    Inventors: Benjamin N. Eldridge, Roy J. Henson, Eric D. Hobbs, Peter B. Mathews, Makarand S. Shinde
  • Patent number: 7649366
    Abstract: A contactor device comprising a plurality of probes disposed to contact ones of the electronic devices can be electrically connected to a source of test signals. A switch can be activated electrically connecting a connection to the source of test signals to a selected one of a first group of electrically connected ones of the probes disposed to contact a first set of a plurality of the electronic devices or a second group of electrically connected ones of the probes disposed to contact a second set of a plurality of the electronic devices.
    Type: Grant
    Filed: September 1, 2006
    Date of Patent: January 19, 2010
    Assignee: FormFactor, Inc.
    Inventors: Roy J. Henson, A. Nicholas Sporck
  • Publication number: 20080136432
    Abstract: Probes in a plurality of DUT probe groups can be connected in parallel to a single tester channel. In one aspect, digital potentiometers can be used to effectively switch the tester channel from a probe in one DUT probe group to a probe in another DUT probe group. In another aspect, switches in parallel with a resistor can accomplish such switching. In yet another aspect, a chip select terminal on each DUT can be used to effectively connect and disconnect internal DUT circuitry to the tester channel. Multiple DUT probe groups so connected can be used to create different patterns of DUT probe groups for testing different patterns of DUTs and thus facilitate sharing tester channels.
    Type: Application
    Filed: December 6, 2006
    Publication date: June 12, 2008
    Inventors: Matthew E. Chraft, Benjamin N. Eldridge, Roy J. Henson, A. Nicholas Sporck
  • Publication number: 20080054917
    Abstract: A contactor device comprising a plurality of probes disposed to contact ones of the electronic devices can be electrically connected to a source of test signals. A switch can be activated electrically connecting a connection to the source of test signals to a selected one of a first group of electrically connected ones of the probes disposed to contact a first set of a plurality of the electronic devices or a second group of electrically connected ones of the probes disposed to contact a second set of a plurality of the electronic devices.
    Type: Application
    Filed: September 1, 2006
    Publication date: March 6, 2008
    Inventors: Roy J. Henson, A. Nicholas Sporck
  • Publication number: 20070290705
    Abstract: A composite substrate for testing semiconductor devices is formed by selecting a plurality of substantially identical individual substrates, cutting a corner from at least some of the individual substrates in accordance with their position in a final array configuration, and then assembling the individual substrates into the final array configuration. The final array configuration of substrates with corners cut or sawed away conforms more closely to the surface area of a wafer being tested, and can easily fit within space limits of a test environment.
    Type: Application
    Filed: June 16, 2006
    Publication date: December 20, 2007
    Applicant: FormFactor, Inc.
    Inventors: Benjamin N. Eldridge, Roy J. Henson, Eric D. Hobbs, Peter B. Mathews, Makarand S. Shinde
  • Patent number: 7307433
    Abstract: A probe card for a wafer test system is provided with a number of on board features enabling fan out of a test system controller channel to test multiple DUTs on a wafer, while limiting undesirable effects of fan out on test results. On board features of the probe card include one or more of the following: (a) DUT signal isolation provided by placing resistors in series with each DUT input to isolate failed DUTs; (b) DUT power isolation provided by switches, current limiters, or regulators in series with each DUT power pin to isolate the power supply from failed DUTs; (c) self test provided using an on board micro-controller or FPGA; (d) stacked daughter cards provided as part of the probe card to accommodate the additional on board test circuitry; and (e) use of a interface bus between a base PCB and daughter cards of the probe card, or the test system controller to minimize the number of interface wires between the base PCB and daughter cards or between the base PCB and the test system controller.
    Type: Grant
    Filed: April 21, 2004
    Date of Patent: December 11, 2007
    Assignee: FormFactor, Inc.
    Inventors: Charles A. Miller, Matthew E. Chraft, Roy J. Henson
  • Patent number: 7245134
    Abstract: A probe card of a wafer test system includes one or more programmable ICs, such as FPGAs, to provide routing from individual test signal channels to one of multiple probes. The programmable ICs can be placed on a base PCB of the probe card, or on a daughtercard attached to the probe card. With programmability, the PCB can be used to switch limited test system channels away from unused probes. Programmability further enables a single probe card to more effectively test devices having the same pad array, but having different pin-outs for different device options. Reprogrammability also allows test engineers to re-program as they are debugging a test program.
    Type: Grant
    Filed: January 31, 2005
    Date of Patent: July 17, 2007
    Assignee: FormFactor, Inc.
    Inventors: Dane C. Granicher, Roy J. Henson, Charles A. Miller
  • Patent number: 6911835
    Abstract: A probe system for providing signal paths between an integrated circuit (IC) tester and input/output, power and ground pads on the surfaces of ICs to be tested includes a probe board assembly, a flex cable and a set of probes arranged to contact the IC's I/O pads. The probe board assembly includes one or more rigid substrate layers with traces and vias formed on or within the substrate layers providing relatively low bandwidth signal paths linking the tester to probes accessing some of the IC's pads. The flex cable provides relatively high bandwidth signal paths linking the tester to probes accessing others of the IC's pads. A flex strip may alternatively be disposed behind a substrate with probes.
    Type: Grant
    Filed: May 5, 2003
    Date of Patent: June 28, 2005
    Assignee: FormFactor, Inc.
    Inventors: Matthew Chraft, Roy J. Henson, Charles A. Miller, Chih-Chiang Tseng
  • Publication number: 20040046579
    Abstract: A probe system for providing signal paths between an integrated circuit (IC) tester and input/output, power and ground pads on the surfaces of ICs to be tested includes a probe board assembly, a flex cable and a set of probes arranged to contact the IC's I/O pads. The probe board assembly includes one or more rigid substrate layers with traces and vias formed on or within the substrate layers providing relatively low bandwidth signal paths linking the tester to probes accessing some of the IC's pads. The flex cable provides relatively high bandwidth signal paths linking the tester to probes accessing others of the IC's pads. A flex strip may alternatively be disposed behind a substrate with probes.
    Type: Application
    Filed: May 5, 2003
    Publication date: March 11, 2004
    Applicant: FormFactor, Inc.
    Inventors: Matthew Chraft, Roy J. Henson, Charles A. Miller, Chih-Chiang Tseng
  • Patent number: 5867033
    Abstract: A circuit for testing a semiconductor device, which has an oscillator for producing pulses when energized. A control circuit receives a test signal, a clock signal having pulses, and a reset signal, and energizes the oscillator for a predetermined length of time in response to the test signal. A counter detects the pulses produced by the oscillator, and produces counter signals which indicate the number of pulses detected by the counter. An output detector receives the counter signals and produces an output signal when the counter signals indicate that the number of pulses detected is equal to a predetermined number. However, the number of pulses produced by the oscillator during the predetermined length of time is preferably less than the predetermined number. The control circuit provides the clock signal to the counter after the predetermined length of time, until the output of the output detector indicates that the predetermined number of pulses has been detected.
    Type: Grant
    Filed: May 24, 1996
    Date of Patent: February 2, 1999
    Assignee: LSI Logic Corporation
    Inventors: A. Nicholas Sporck, Paul D. Torgerson, Roy J. Henson