Abstract: An integrated motor monitoring system collects, analyzes, and stores to database(s) on-line and off-line coordinated real-time motor data for industrial AC and DC motors. On-line coordinated real-time motor data from both on-motor sensors and remote sensors at a motor control center are collected simultaneously and processed. Off-line measurements are performed with integrated stimulus and measurement apparatus. Monitoring units at the motor and motor control center each collect specific data on the motor. The database provides current and historical data on the motor for analyses conducted at the motor or at the motor control center. Additionally the motor monitoring system has the capability of relating motor system or process events with motor performance.

Abstract: A signal processing system includes a phase locked loop for locking a largest sine wave phase and frequency element of an incoming analog signal; an amplitude estimator for estimating a maximum amplitude of the incoming signal; a multiplier for multiplying the estimated largest sine wave phase and frequency element by the estimated maximum amplitude to provide an estimated largest sine wave component; and a subtractor for subtracting the estimated largest sine wave component from the incoming signal to provide a diagnostic signal.

Abstract: Motor current and voltage waveforms are measured and converted to digitized current and voltage waveforms. A weighted discrete fourier transform is applied to the digitized current and voltage waveforms to obtain negative sequence current and voltage phasors; and the negative sequence current and voltage phasors are used to determine the existence of a turn fault. The use of the negative sequence current and voltage phasors can be performed by employing one of several techniques. In a first embodiment, an apparent negative sequence impedance is estimated by dividing the negative sequence voltage phasor by the negative sequence current phasor for comparison with a threshold negative sequence impedance. In a second, related embodiment, a current differential is estimated by dividing the negative sequence voltage phasor by a characteristic negative sequence impedance and subtracting the result from the negative sequence current phasor for comparison with a threshold current differential.

Abstract: Laser drilling and real-time sensing and control of hole depth by the provision of magnetic field jack-up coils located around or to the side of a laser beam, in a stream of ionized plasma, and the coils are connected to a depth detector and comparator to halt laser drilling at a desired depth.

Abstract: Detection of the breakthrough of a laser beam through a workpiece wall uses one or more magnetic field pick-up coils. The coils are disposed on the drill side (side upon which the laser beam is impinging) of the workpiece. The coils sense the magnetic fields generated in the ionized plasma of particles escaping from the impact of the laser on the surface. The coils are connected to a breakthrough detector which generates a breakthrough signal upon the plasma and associated magnetic fields disappearing at breakthrough. The breakthrough signal is used to turn off the laser and/or change the application point at which the laser beam strikes the workpiece.

Abstract: The quality of x-ray images is significantly enhanced by adjusting the x-ray system operating parameters in real time during acquisition of x-ray data to take information about the part into account adaptively. X-ray energy, x-ray flux, and integration time can all by varied independently and in combination to improve the signal to noise ratio in the image. The x-ray data from a previous subsection of the image is processed to determine optimum system operating parameters for a next image subsection. x-ray tube voltage is adjusted to change x-ray energy and keep .alpha.L close to 2 over all image subsections. X-ray tube current is adjusted to change x-ray flux and data acquisition integration time is adjusted to keep the signal to noise ratio within limits.

Abstract: An X-ray inspection system for manually or automatically performing digital fluoroscopy inspections and/or computed tomography inspections by X-ray examination of manufactured parts incorporates a computer system which automatically analyzes the inspected parts for flaws. The system includes apparatus for automatically positioning the parts in an X-ray machine for obtaining fluoroscopy and tomography views of the part and for acquiring data from the inspections at production rates. The system automatically identifies the location of rejectable flaws in the parts during the fluoroscopy scanning and subsequently identifies those locations for obtaining tomography scans, if the identified flaw location is questionable. The system can automatically reject parts containing flaws identified during the fluoroscopy inspections. This system operates in a real-time environment by providing analysis of one part while a subsequent part is being subjected to X-ray examination.

Abstract: A method and apparatus for detecting rotor faults in an induction motor. A flux sensor generates a flux signal corresponding to the magnetic flux at a predefined flux detection point external to the motor. A current sensor generates a current signal proportional to the current drawn by said motor. A time series of data points is stored, representing the values of the flux signal and the current signal over a period of time. The time series are transformed by FFT into a set of flux spectra and into a set of current spectra. Then the line frequency of the motor's power supply is determined by finding the maximum of the current spectra. Similarly, the slip frequency of the motor is determined by finding the maximum of the flux spectra in a predefined spectral range (e.g., below 2 Hz). The analysis of the rotor is then performed by comparing the amplitude of the current spectra, at a set of rotor fault harmonic frequencies, with specified fault threshold criteria.