Abstract: An additive manufacturing apparatus including an energy source configured for transmitting a laser, a build plate configured to have a powder configured to be heated by the laser for additive manufacturing, at least one mirror positioned between the energy source and the build plate, the at least one mirror configured to direct the laser from the energy source to the build plate, and an optical isolator configured to reduce energy bounce back into the energy source.

Abstract: A system used to additively manufacture an object layer-by-layer using direct energy deposition (DED) includes a base where the object is formed, a depositor configured to deposit material layer-by-layer on the base or a previously deposited layer of the object, an energy source configured to selectively direct an energized beam at the material to fuse a new layer of the material to a previously formed layer, and a heating element in contact with at least a portion of the base and configured to supply heat to the base.

Abstract: A method and an electrical circuit for measuring the traverse speed of an additive manufacturing system energy source includes installing the electrical circuit within a region of the additive manufacturing system and translating the energy source along a first segment of a path within the region that intersects the electrical circuit. While the energy source traverses the path, the energy source modifies the electrical circuit causing a change in an electrical signal of the circuit sensed by a monitoring circuit. The traverse speed of the energy source is determined based on the change in the electrical signal and a geometry of the electrical circuit along the first segment.

Abstract: A method of determining an amount of imperfection in an additively manufactured material is disclosed herein. The method includes forming a sample piece constructed from the material during a same additive manufacturing cycle as a design piece constructed from the material, introducing a first electrical current to the sample piece while maintaining the sample piece at a reference temperature, and determining the amount of imperfection in the material depending on the measured resistance and the reference temperature of the sample piece.

Abstract: A system used to additively manufacture an object layer-by-layer using direct energy deposition (DED) includes a base where the object is formed, a depositor configured to deposit material layer-by-layer on the base or a previously deposited layer of the object, an energy source configured to selectively direct an energized beam at the material to fuse a new layer of the material to a previously formed layer, and a heating element in contact with at least a portion of the base and configured to supply heat to the base.

Abstract: An additive manufacturing apparatus including an energy source configured for transmitting a laser, a build plate configured to have a powder configured to be heated by the laser for additive manufacturing, at least one mirror positioned between the energy source and the build plate, the at least one mirror configured to direct the laser from the energy source to the build plate, and an optical isolator configured to reduce energy bounce back into the energy source.

Abstract: A method of repairing an air data probe includes assessing an air data probe for a damaged portion. The method includes depositing a material on the air data probe to repair the damaged portion of the air data probe. An air data probe includes a probe body including a sense port inlet defined through a wall of the probe body. At least a portion of the wall surrounding the sense port inlet is defined by a deposited material having a different microstructure than a material defining another portion of the wall.

Abstract: A method of repairing an air data probe includes assessing an air data probe for a damaged portion. The method includes depositing a material on the air data probe to repair the damaged portion of the air data probe. An air data probe includes a probe body including a sense port inlet defined through a wall of the probe body. At least a portion of the wall surrounding the sense port inlet is defined by a deposited material having a different microstructure than a material defining another portion of the wall.

Abstract: A conductivity cell system includes a flow tube having a flow through hole extending from a first end of the flow tube to a second end of the flow tube, a plurality of electrodes positioned in the flow tube, and circuitry connected to the plurality of electrodes. The plurality of electrodes form pairs of electrodes, each pair consisting of two electrodes positioned across the flow tube from each other and being connected together.

Abstract: A conductivity cell includes a cylindrical flow tube holder having a closed first end and an open second end, a first end fitting positioned on the first end of the flow tube holder, a second end fitting positioned on the second end of the flow tube holder, a flow tube positioned within the flow tube holder, an end cap positioned in the open second end of the flow tube holder and adjacent the flow tube and the second end fitting, a plurality of electrodes positioned in the flow tube, a plurality of o-rings positioned on the electrodes, and a flow through hole extending from the first end fitting through the flow tube holder, the flow tube, and the end cap to the second end fitting. The plurality of electrodes are press-fit into the flow tube.

Abstract: A method of determining an amount of imperfection in an additively manufactured material is disclosed herein. The method includes forming a sample piece constructed from the material during a same additive manufacturing cycle as a design piece constructed from the material, introducing a first electrical current to the sample piece while maintaining the sample piece at a reference temperature, and determining the amount of imperfection in the material depending on the measured resistance and the reference temperature of the sample piece.

Abstract: A conductivity cell includes a cylindrical flow tube holder having a closed first end and an open second end, a first end fitting positioned on the first end of the flow tube holder, a second end fitting positioned on the second end of the flow tube holder, a flow tube positioned within the flow tube holder, an end cap positioned in the open second end of the flow tube holder and adjacent the flow tube and the second end fitting, a plurality of electrodes positioned in the flow tube, a plurality of o-rings positioned on the electrodes, and a flow through hole extending from the first end fitting through the flow tube holder, the flow tube, and the end cap to the second end fitting. The plurality of electrodes are press-fit into the flow tube.

Abstract: A conductivity cell system includes a flow tube having a flow through hole extending from a first end of the flow tube to a second end of the flow tube, a plurality of electrodes positioned in the flow tube, and circuitry connected to the plurality of electrodes. The plurality of electrodes form pairs of electrodes, each pair consisting of two electrodes positioned across the flow tube from each other and being connected together.