Patents by Inventor Rudy Rulkens
Rudy Rulkens has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 11578171Abstract: The invention relates to a thermoplastic composition comprising (A) a semi-aromatic copolyamide comprising repeat units derived from diamine consisting primarily of tetramethylene diamine and hexamethylene diamine, or pentamethylene diamine and hexamethylene diamine, and dicarboxylic acid consisting primarily of terephthalic acid, having a VN of at least 100 ml/g; and (B) a reinforcing agent. The invention also relates to a plastic part made of the thermoplastic composition. The invention further relates to an automotive vehicle comprising a structural part made of the thermoplastic composition and to an electrical assembly comprising a plastic component made of the thermoplastic composition.Type: GrantFiled: December 8, 2017Date of Patent: February 14, 2023Assignee: DSM IP ASSETS B.V.Inventors: Rudy Rulkens, Frank Van Der Burgt
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Patent number: 10577500Abstract: The invention relates to a process for the preparation of a semi-crystalline semi-aromatic polyamide copolymer (Co-PA) having a melting temperature (Tm-Co-PA) of at least 300° C., comprising steps of (a) preparing a first semi-crystalline semi-aromatic polyamide (A), having a melting temperature (Tm-A) of at least 310° C.; and consisting of repeat units derived from 45-50 mol % terephthalic acid; 47.Type: GrantFiled: June 26, 2014Date of Patent: March 3, 2020Assignee: DSM IP ASSETS B.V.Inventors: Johannes Hoekstra, Rudy Rulkens, Hans Klaas Dijk,Van
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Patent number: 10233287Abstract: The invention relates to a process for preparing a salt from diamine and dicarboxylic acid, the process comprising contacting a diamine gas, having a gas temperature T-gas, with a dicarboxylic acid, thereby forming a reaction mixture comprising diamine/dicarboxylic acid salt, wherein the dicarboxylic acid and the reaction mixture are kept at a temperature T-mixture of at least 10° C. below the lowest of the melting temperature of the dicarboxylic acid (Tm-acid) and the melting temperature of the resulting diamine/dicarboxylic acid salt (Tm-salt). The invention also relates to a process for preparing a polyamide comprising preparing a salt from diamine and dicarboxylic acid.Type: GrantFiled: January 30, 2014Date of Patent: March 19, 2019Assignee: DSM IP ASSETS B.V.Inventors: Rudy Rulkens, Renier Henricus Maria Kierkels, Geert Adelina Rudolf Vanden Poel, Theo Joseph Cuypers, Eric Grolman
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Patent number: 10029977Abstract: The present invention also relates to a process for preparing a diamine/dicarboxylic acid salt wherein the dicarboxylic acid comprises an aromatic dicarboxylic acid and is provided in a powder form; the diamine is provided in a liquid form gradually dosed to the dicarboxylic acid powder, while keeping the dicarboxylic acid powder in constant movement; the processing temperature is above 0° C. and below the boiling temperature of the diamine and the melting temperature of the acid and the salt, and the reaction mixture comprises at most 5 wt. % of water. The present invention also relates to an anhydrous diamine/dicarboxylic acid salt obtainable by the process according to invention, or any embodiment thereof as described above.Type: GrantFiled: September 7, 2016Date of Patent: July 24, 2018Assignee: DSM IP ASSETS B.V.Inventors: Eric Grolman, Rudy Rulkens
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Patent number: 9890247Abstract: The invention relates to a semi-aromatic polyamide, and a polyamide composition comprising the semi-aromatic polyamide, comprising a diamine component (a) comprising, based on the total number of moles of the diamine component (a): between 5 and 30 mole % of at least one C2-C5 diamine, between 5 and 30 mole % of at least one C7+ diamine, and between 45 and 90 mole % of a C6 diamine; and a dicaboxylic acid component (b) comprising, based on the total number of moles of the dicaboxylic acid component (b): at least 50 mole % of terephthalic acid and at most 50 mole % of another dicarboxylic acid.Type: GrantFiled: April 28, 2011Date of Patent: February 13, 2018Assignee: DSM IP ASSETS B.V.Inventor: Rudy Rulkens
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Patent number: 9850348Abstract: The invention relates to a process for preparing a semi-aromatic polyamide from diamine and dicarboxylic acid, comprising steps of •(i) dosing a liquid diamine to an agitated powder comprising an aromatic dicarboxylic acid thereby forming a powder comprising a diamine/dicarboxylic acid salt (DD-salt), and •(ii) solid-state polymerizing the DD-salt to obtain the polyamide.Type: GrantFiled: January 30, 2014Date of Patent: December 26, 2017Assignee: DSM IP ASSETS B.V.Inventors: Eric Grolman, Rudy Rulkens, Konraad Albert Louise Hector Dullaert, Renier Henricus Maria Kierkels, Geert Adelina Rudolf Vanden Poel
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Patent number: 9556310Abstract: The invention relates to a process for the preparation of semi-crystalline semi-aromatic polyamide by direct solid-state polymerization of a diamine-dicarboxylic acid salt, comprising steps of (a) providing at least two salts of terephthalic acid and diamine, wherein each of these diamine/terephthalic acid salts is in solid state and has a melting temperature of at least Tx, wherein Tx is at least 260° C.; (b) preparing a mixture of the diamine/terephthalic acid salts, while retaining the salts in solid state; and (c) heating the mixture obtained from step (b) in the solid state to a temperature (T-c) in the range from 200° C. to 260° C., under a pressure below the saturation vapor pressure of water at said temperature, thereby condensing and polymerizing the salts and forming a semi-crystalline semi-aromatic polyamide in solid form.Type: GrantFiled: June 16, 2014Date of Patent: January 31, 2017Assignee: DSM IP ASSETS B.V.Inventors: Rudy Rulkens, Eric Grolman, Geert Adelina Rudolf Vanden Poel, Renier Henricus Maria Kierkels, Theo Joseph Cuypers, Constantine D. Papaspyrides, Athanasios D. Porfyris
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Patent number: 9475753Abstract: The present invention also relates to a process for preparing a diamine/dicarboxylic acid salt wherein the dicarboxylic acid comprises an aromatic dicarboxylic acid and is provided in a powder form; the diamine is provided in a liquid form gradually dosed to the dicarboxylic acid powder, while keeping the dicarboxylic acid powder in constant movement; the processing temperature is above 0° C. and below the boiling temperature of the diamine and the melting temperature of the acid and the salt, and the reaction mixture comprises at most 5 wt. % of water. The present invention also relates to an anhydrous diamine/dicarboxylic acid salt obtainable by the process according to invention, or any embodiment thereof as described above.Type: GrantFiled: July 26, 2012Date of Patent: October 25, 2016Assignee: DSM IP ASSETS B.V.Inventors: Eric Grolman, Rudy Rulkens
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Patent number: 9428612Abstract: The invention relates to a semi-crystalline semi-aromatic polyamide comprising A-A-B-B units derived from (a) dicarboxylic acids consisting of a mixture of aromatic dicarboxylic acid and aliphatic dicarboxylic acid and (b) diamines consisting of a mixture of long chain aliphatic diamine and short chain aliphatic diamine, wherein (a-i) the aromatic dicarboxylic acid consists for at least 80 mole % of terephthalic acid, and (a-ii) the aliphatic dicarboxylic acid constitutes at least 5 mole % of the dicarboxylic acids, (b-i) the short chain aliphatic diamine constitutes at least 10 mole % of the diamines, and (c) the aromatic dicarboxylic acid and the long chain aliphatic diamine constitute 60-90 mole % of the total molar amount of dicarboxylic acids and diamines.Type: GrantFiled: January 23, 2007Date of Patent: August 30, 2016Assignee: DSM IP ASSETS B.V.Inventors: Rudy Rulkens, Robert C. B. Crombach
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Patent number: 9399314Abstract: The present invention relates to a process for preparing an injection molded part, comprising the following steps: a preparing a glass fiber reinforced polyamide-6 composition with a relative viscosity of less than 2.4; b heating a such composition to obtain a viscous liquid; c filling a mold cavity with the viscous liquid with a filling time of at least 0.8 s; d leaving the viscous liquid in the mold under pressure until it cools to form a part; e opening the mold; f ejecting the part; wherein the polyamide-6 composition has a crystallization temperature under hyper DSC conditions of less than 168° C. The invention also relates to an injection molded part a having a maximum wall thickness of at least 2.5 mm; and/or b a part weight of at least 100 g per injection point; wherein the part consists of a glass fiber reinforced semi-crystalline polyamide-6 composition having a relative solution viscosity of less than 2.Type: GrantFiled: February 8, 2010Date of Patent: July 26, 2016Assignee: DSM IP ASSETS B.V.Inventors: Eric Willem Van Der Vegte, Johannes Hoekstra, Rudy Rulkens
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Patent number: 9376535Abstract: The invention relates to a high molecular weight branched polyamide polymer comprising (a) blocks predominantly consisting of AA-BB repeat units, (b) blocks predominantly consisting of AB repeat units, and (c) branching units. The invention also relates to a process for the preparation of the high molecular weight branched polyamide polymer, comprising (1) a melt-mixing step wherein an essentially linear polyamide prepolymer (X-1), predominantly consisting of AA-BB repeat units, an essentially linear polyamide (pre)polymer (X-2), predominantly consisting of AB repeat units, and a branching agent are provided to and mixed and heated in a melt mixing apparatus, thereby forming a mixed melt, and the mixed melt being cooled, thereby forming a solid mixture; and (2) a solid state post condensation step wherein the solid mixture is post-condensed at elevated temperature in the solid state, thereby forming a high molecular weight branched polyamide polymer.Type: GrantFiled: June 25, 2012Date of Patent: June 28, 2016Assignee: DSM IP ASSETS B.V.Inventors: Nileshkumar Prakash Kukalyekar, Zhujuan Wang, Rudy Rulkens, Godefridus Bernardus Wilhelmus Leonardus Ligthart
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Patent number: 9321888Abstract: The invention relates to a branched polyamide prepolymer obtained or obtainable by polymerization of a polyamide forming monomer mixture, comprising AA-BB repeat units and branching units derived from diamines (monomer A) dicarboxylic acids (monomer B), and/or a salt of A and B, and a higher functional monomer (monomer C) present in a molar amounts defined by formula I and formula II: MC=(Q/FC)*(MA+MB) (Formula I) and R=((MA*2)+(MC*FCA))/((MB*2)+(MC*FCB)) (Formula II) wherein—MA, MB and MC represent the molar amounts of repeat units derived from the monomers A, B and C, respectively; —FC represent the functionality of monomer C, and is equal to FC-A+FC-B; —FC-A is the number of the amino functional groups comprised by monomer C; —FC-B is the number of carboxyl functional groups or precursor groups thereof comprised by monomer C; —Q is a number in the range of 0.06-1.00; and —R is a number in the range of 0.7-1.Type: GrantFiled: June 26, 2012Date of Patent: April 26, 2016Assignee: DSM IP ASSETS B.V.Inventors: Nileshkumar Prakash Kukalyekar, Zhujuan Wang, Rudy Rulkens, Godefridus Bernardus Wilhelmus Leonardus Ligthart
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Patent number: 9315625Abstract: The invention relates to a polyamide comprising units derived from: A. a diamine comprising in its structure at least one cyclohexane fragment according to Structure I, in which the substituents are in the 1,4-trans-position (Structure I), with n a positive integer of at least 1, and the proviso that when n is 2 or higher the cyclohexane rings are connected to each other through the 1,4-trans position, B. an aliphatic dicarboxylic acid with at least 13 carbon atoms and optionally comprising units derived from: C. one or more aliphatic dicarboxylic acids other than B, D. one or more diamines other than A, E. one or more monofunctional carboxylic acids or monofunctional amines, F. one or more polyfunctional monomers comprising carboxylic acid and/or amine groups, G. one or more lactams or corresponding amino acids. The invention further relates to a composition comprising such a polyamide and its uses.Type: GrantFiled: May 24, 2013Date of Patent: April 19, 2016Assignee: DSM IP ASSETS B.V.Inventors: Rudy Rulkens, Atze Jan Nijenhuis
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Publication number: 20150361028Abstract: The present invention also relates to a process for preparing a diamine/dicarboxylic acid salt wherein the dicarboxylic acid comprises an aromatic dicarboxylic acid and is provided in a powder form; the diamine is provided in a liquid form gradually dosed to the dicarboxylic acid powder, while keeping the dicarboxylic acid powder in constant movement; the processing temperature is above 0° C. and below the boiling temperature of the diamine and the melting temperature of the acid and the salt, and the reaction mixture comprises at most 5 wt. % of water. The present invention also relates to an anhydrous diamine/dicarboxylic acid salt obtainable by the process according to invention, or any embodiment thereof as described above.Type: ApplicationFiled: July 26, 2012Publication date: December 17, 2015Applicant: DSM IP ASSETS B.V.Inventors: Eric Grolman, Rudy Rulkens
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Patent number: 9090750Abstract: The invention relates to a plastic component for use in a lighting system, the plastic component comprising a semi-aromatic polyamide (X) comprising repeat units derived from aliphatic diamines and dicarboxylic acids wherein: (a) the aliphatic diamines consist a mixture of 10-70 mole % of a short chain aliphatic diamine with 2-5 C atoms and 30-90 mole % of a long chain aliphatic diamine with at least 6 C atoms; (b) the dicarboxylic acids consist of a mixture of 5-65 mole % aliphatic dicarboxylic acid and optionally aromatic dicarboxylic acid other than terephthalic acid, and 35-95 mole % terephthalic acid; and (c) the combined molar amount of terephthalic acid and the long chain aliphatic diamine is at least 60 mole %, relative to the total molar amount of the dicarboxylic acids and diamines. The invention also relates to a polymer composition that can be used for making the said plastic component comprising 100 pbw of a semi-aromatic polyamide (X) and 1-250 pbw of an inorganic material.Type: GrantFiled: July 17, 2008Date of Patent: July 28, 2015Assignee: DSM IP ASSETS B.V.Inventors: Rudy Rulkens, Hans K Van Dijk, Sanjay K. R. K. Jain
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Patent number: 9080029Abstract: This invention relates to a flame retardant polyamide composition comprising a semi-aromatic polyamide, a flame retardant system and a reinforcing agent, wherein the semi-aromatic polyamide comprises units derived from dicarboxylic acids comprising terephthalic acid and aliphatic dicarboxylic acids, and aliphatic diamines. In the semi-aromatic polyamide the aliphatic diamines consist of 10-70 mole % of a short chain aliphatic diamine with 2-5 C atoms and 30-90 mole % of a long chain aliphatic diamine with at least 6 C atoms; the dicarboxylic acids consist of 5-65 mole % aliphatic dicarboxylic acid and optionally aromatic dicarboxylic acid other than terephthalic acid and 35-95 mole % terephthalic acid; and the combined molar amount of terephthalic acid and the long chain aliphatic diamine is at least 60 mole %, relative to the total molar amount of the dicarboxylic acids and diamines.Type: GrantFiled: July 17, 2008Date of Patent: July 14, 2015Assignee: DSM IP ASSETS B.V.Inventors: Rudy Rulkens, Wilfred W. G. J. Van Pelt, Kang-Tse Hsu, Peter R. Dufour, Hiromi Iribe
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Patent number: 9068042Abstract: The invention relates to an optically transparent polymer film or extrudate product made of a polymer composition comprising a semi-crystalline polyamide having a melting temperature of at least 270° C. or a blend of the semi-crystalline polyamide (A) and a second polymer (B), and optionally at least one additive, wherein the semi-crystalline polyamide (A) is present in an amount of more than 50 wt. %, relative to the total weight of the polymer composition, the polymer composition in the optically transparent polymer film or extrudate product has a melting temperature (Tm-C) in the range of 270-340° C., and wherein the film or a part of the extrudate product has a haze of less than 12% and a light transmittance, of at least 88% measured with the method according to ASTM D1003A.Type: GrantFiled: January 21, 2014Date of Patent: June 30, 2015Assignee: DSM IP ASSETS B.V.Inventors: Alexander Antonius Maria Stroeks, Rudy Rulkens, Lee Sanghoon, Sidiki Tamim Peter
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Publication number: 20150148518Abstract: The invention relates to a branched polyamide prepolymer obtained or obtainable by polymerization of a polyamide forming monomer mixture, comprising AA-BB repeat units and branching units derived from diamines (monomer A) dicarboxylic acids (monomer B), and/or a salt of A and B, and a higher functional monomer (monomer C) present in a molar amounts defined by formula I and formula II: MC=(Q/FC)*(MA+MB) (Formula I) and R=((MA*2)+(MC*FCA))/((MB*2)+(MC*FCB)) (Formula II) wherein—MA, MB and MC represent the molar amounts of repeat units derived from the monomers A, B and C, respectively;—FC represent the functionality of monomer C, and is equal to FC-A+FC-B;—FC-A is the number of the amino functional groups comprised by monomer C;—FC-B is the number of carboxyl functional groups or precursor groups thereof comprised by monomer C;—Q is a number in the range of 0.06-1.00; and—R is a number in the range of 0.7-1.Type: ApplicationFiled: June 26, 2012Publication date: May 28, 2015Applicant: DSM IP ASSETS B.V.Inventors: Nileshkumar Prakash Kukalyekar, Zhujuan Wang, Rudy Rulkens, Godefridus Bernardus Wilhelmus Leonardus Ligthart
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Publication number: 20150148463Abstract: The invention relates to a flame retardant polyamide composition comprising (A) a polyamide polymer and (B) melam, wherein the polyamide polymer is a semi-crystalline semi-aromatic polyamide having a melting temperature of at least 270° C. and wherein the polyamide polymer has a carbon/nitrogen (C/N) ratio of at least 8. The composition shows reduced blooming.Type: ApplicationFiled: December 12, 2012Publication date: May 28, 2015Applicant: DSM IP Assets B.V.Inventors: Rudy Rulkens, Marjolein Diepens
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Publication number: 20150141613Abstract: The invention relates to a polyamide comprising units derived from: A. a diamine comprising in its structure at least one cyclohexane fragment according to Structure I, in which the substituents are in the 1,4-trans-position (Structure I), with n a positive integer of at least 1, and the proviso that when n is 2 or higher the cyclohexane rings are connected to each other through the 1,4-trans position, B. an aliphatic dicarboxylic acid with at least 13 carbon atoms and optionally comprising units derived from: C. one or more aliphatic dicarboxylic acids other than B, D. one or more diamines other than A, E. one or more monofunctional carboxylic acids or monofunctional amines, F. one or more polyfunctional monomers comprising carboxylic acid and/or amine groups, G. one or more lactams or corresponding amino acids. The invention further relates to a composition comprising such a polyamide and its uses.Type: ApplicationFiled: May 24, 2013Publication date: May 21, 2015Inventors: Rudy Rulkens, Atze Jan Nijenhuis