Abstract: A process for producing thermally surface postcrosslinked superabsorbent particles, comprising polymerization of a monomer solution or suspension, static drying of the resultant aqueous polymer gel, comminution of the dried polymer gel, classification of the resultant polymer particles, with removal of excessively small polymer particles as undersize, mixing of the removed undersize with an aqueous solution, said aqueous solution comprising a crosslinker, and recycling of the polymer gel obtained from the undersize into the static drying.

Abstract: The invention relates to a classification process for superabsorbent polymer particles, comprising classifying the water-absorbent polymer particles in a screen machine under reduced pressure wherein the pressure above the uppermost sieve is from 0 to 4.0 mbar per sieve higher than below the undermost sieve.

Abstract: The invention relates to a belt drier arrangement for drying an aqueous polymer gel and for comminuting the dried polymer gel to give dried polymer particles, comprising: a drier setup for drying an aqueous polymer gel, a comminuting arrangement downstream of the drier setup relative to the product flow direction, for comminuting the dried polymer gel to give dried polymer particles. In accordance with the invention the comminuting arrangement comprises at least a first comminutor and a second comminutor, each having a rotatable shaft with functional tools, the second comminutor being disposed downstream of the first comminutor relative to the product flow direction.

Abstract: The invention relates to a process for producing superabsorbent polymer particles, comprising surface postcrosslinking, classifying the surface postcrosslinked superabsorbent polymer particles, deagglomerating the separated oversize fraction using a roll crusher and recycling the disintegrated oversize fraction before or into the classification of the surface postcrosslinked superabsorbent polymer particles.

Abstract: A process for producing superabsorbents, comprising the steps of i) classifying the superabsorbent particles by means of one or more sieves and ii) removing metallic impurities by means of one or more magnetic separators, wherein classification is accomplished using sieves made of a wire mesh, the wires of the wire mesh consist of a steel composed of at least 70% by weight of iron, at least 10% by weight of chromium and less than 2.5% by weight of nickel, and the throughput of superabsorbent particles in the magnetic separator is in the range from 2.0 to 6.5 g/s per cm2 of free cross-sectional area.

Abstract: The invention relates to a process for producing superabsorbent polymer particles, comprising polymerization of a monomer solution, drying the resulting polymer gel and grinding the dried polymer gel with a roll mill, wherein the rolls of the roll mill are cleaned by reducing the feed rate to the roll mill, and if the deflection and/or the power consumption increases above a setpoint, operating the roll mill with reduced feed, and increasing the feed rate to the roll mill.

Abstract: A process for producing superabsorbent particles by polymerizing a monomer solution or suspension, comprising drying of the resultant aqueous polymer gel in an air circulation belt dryer, grinding, classifying, and optionally thermal surface postcrosslinking, wherein the aqueous polymer gel is introduced into the air circulation belt dryer by means of an oscillating conveyor belt and that guide devices are located at the edges of the conveyor belt.

Abstract: The invention relates to a process for producing superabsorbent polymer particles, comprising storing acrylic acid in at least one tank (B1) at a production site for acrylic acid and in at least one tank (B2) at a production site for superabsorbent polymer particles, wherein the at least one tank (B1) at the production site for acrylic acid and the at least one tank (B2) at the production site for superabsorbent polymer particles are interconnected by one single pipe line (3) and the flow inside the pipe line (3) is temporary reversed during interruptions of the production superabsorbent polymer particles.

Abstract: The invention relates to a process for producing superabsorbent polymer particles, comprising polymerization of a monomer solution, wherein the monomer solution comprises partly neutralized acrylic acid formed by continuous mixing of acrylic acid and an aqueous solution of a base, the apparatus for preparing the partly neutralized acrylic acid comprises a vessel (B), and the vessel (B) has a cylindrical shape and a torispherical bottom.

Abstract: The invention relates to a process for producing superabsorbent polymer particles, comprising polymerization of a monomer solution, wherein the monomer solution comprises partly neutralized acrylic acid formed by continuous mixing of acrylic acid and an aqueous solution of a base, the apparatus for preparing the partly neutralized acrylic acid comprises a vessel (B), and the feed line to vessel (B) ends inside vessel (B) below the liquid Level of the partly neutralized acrylic acid.

Abstract: A process for producing superabsorbent particles by polymerizing a monomer solution or suspension, comprising drying of the resultant aqueous polymer gel in an air circulation belt drier, grinding, classifying, and optionally thermal surface postcrosslinking, wherein the aqueous polymer gel is introduced into the air circulation belt drier by means of an oscillating conveyor belt, the underside of the revolving conveyor belt is freed of adhering polymer gel by means of at least one stripper device, and the underside of the revolving conveyor belt is sprayed with water.

Abstract: A process for producing superabsorbent particles by polymerizing a monomer solution or suspension, comprising the steps of continuously preneutralizing a monomer while cooling and partly recycling the preneutralized monomer into the preneutralization, continuously heating the preneutralized monomer by means of a heat exchanger and continuously postneutralizing the heated monomer, wherein the monomer solution or suspension prior to entry into the polymerization reactor is at a temperature of 70 to 99° C. and the temperature of the heating medium used in the heat exchanger is less than 160° C.

Abstract: A process for producing superabsorbent particles by polymerizing a monomer solution, comprising the steps of continuously polymerizing the monomer solution on the continuous belt of a belt reactor, comminuting the polymer gel obtained, rinsing the polymer gel obtained on the underside of the belt reactor into a separation unit with water, separating the polymer gel from the water in the separation unit and recycling the polymer gel into the comminution, wherein the polymer gel has a swelling capacity in water of at least 100 g/g, the dwell time of the polymer gel in the rinse water is less than 40 minutes, and the separation unit has openings with a clear width of at least 1 mm.

Abstract: A method for the classification of superabsorber particles is disclosed, in which the superabsorber particles are put onto a top screen deck of a screening machine having at least two screen decks with a different hole size, the superabsorber particles which are smaller than the holes of the respective screen deck respectively falling through the holes and the superabsorber particles remaining on the screen deck being removed via an extraction point. Balls are positioned on each perforated plate, which balls are propelled upward by the movement of the perforated plate and strike from below the screen deck respectively lying above, wherein the balls have a stiffness in the range from 40 to 100 N/mm and a damping in the range from 1 to 4%. A machine for carrying out the method also is disclosed.

Abstract: A process for producing superabsorbents, comprising polymerization, drying, crushing, pneumatic conveying, comminuting and classifying, wherein the gas temperature at the end of the pneumatic conveying is from 50 to 95° C.

Abstract: A process for producing superabsorbent particles, comprising drying of a polymer gel, removal of incompletely dried polymer particles, comminution of the polymer particles removed, recycling of the comminuted polymer particles and storage of the recycled polymer particles.

Abstract: The invention relates to a belt drier arrangement for drying an aqueous polymer gel and for comminuting the dried polymer gel to give dried polymer particles, comprising: a drier setup for drying an aqueous polymer gel, a comminuting arrangement downstream of the drier setup relative to the product flow direction, for comminuting the dried polymer gel to give dried polymer particles. In accordance with the invention the comminuting arrangement comprises at least a first comminutor and a second comminutor, each having a rotatable shaft with functional tools, the second comminutor being disposed downstream of the first comminutor relative to the product flow direction.

Abstract: A process for producing superabsorbents, comprising the steps of i) classifying the superabsorbent particles by means of one or more sieves and ii) removing metallic impurities by means of one or more magnetic separators, wherein classification is accomplished using sieves made of a wire mesh, the wires of the wire mesh consist of a steel composed of at least 70% by weight of iron, at least 10% by weight of chromium and less than 2.5% by weight of nickel, and the throughput of superabsorbent particles in the magnetic separator is in the range from 2.0 to 6.5 g/s per cm2 of free cross-sectional area.

Abstract: The invention relates to a process for producing superabsorbent polymer particles, comprising surface postcrosslinking, classifying the surface postcrosslinked superabsorbent polymer particles, deagglomerating the separated oversize fraction using a roll crusher and recycling the disintegrated oversize fraction before or into the classification of the surface postcrosslinked superabsorbent polymer particles.

Abstract: The invention relates to a classification process for superabsorbent polymer particles, comprising classifying the water-absorbent polymer particles in a screen machine under reduced pressure wherein the pressure above the uppermost sieve is from 0 to 4.0 mbar per sieve higher than below the undermost sieve.