Abstract: A process of forming a bond pad structure, with a roughened top surface topography, used to improve the bondability of a gold wire bond, to the underlying bond pad structure, has been developed. The process features the use of a tungsten mesh pattern, formed in an IMD layer, and located underlying the bond pad structure, while overlying, and contacting, an underlying upper level, metal interconnect structure. The use of a tungsten mesh pattern, in place of individual tungsten studs, results in the creation of isolated islands, of IMED, reducing the bonding force, experienced by the IMD shapes, during the subsequent gold wire bond procedure. In addition the tungsten mesh pattern is formed via partial filling of a mesh pattern opening, in the IMD layer, resulting in an indented, or notched top surface. This in turn allows a roughened top surface, for the overlying bond pad structure, to be created, resulting in improved bondability of the gold wire, to the roughened top surface of the bond pad structure.

Abstract: A new method of forming a non-shrinkable metal passivation layer that will eliminate metal voiding and improve electromigration lifetime of the integrated circuit device is described. Semiconductor device structures are provided in and on a semiconductor substrate and covered by an insulating layer. A metal layer is deposited overlying the insulating layer and patterned to form metal lines wherein there is a gap between two of the metal lines. A non-shrinkable passivation layer is formed according to the following steps: 1) a HDP-CVD oxide layer is deposited overlying the metal lines wherein the gap is filled by the HDP-CVD oxide layer. 2) A silicon nitride layer is deposited by plasma-enhanced chemical vapor deposition overlying the HDP-CVD oxide layer. Or, 1) a PECVD oxide layer is deposited over the metal lines. 2) A silicon nitride layer is deposited by PECVD over the oxide layer to fill the gap and complete the passivation. Then, the fabrication of the integrated circuit device is completed.

Abstract: A micro-cleavage method for preparing a semiconductor specimen for examination by an optical or electron microscopic is disclosed. The method can be carried out by hand and thus no expensive equipment such as a polishing machine is necessary. In the method, at least two bird's beak marks are cut in a top surface of a silicon wafer that contains a target, i.e., a defect or a circuit to be examined. The bird's beak marks are formed by a wide scribe line and a narrow scribe line overlapped together. The wide scribe line of the bird's beak mark is used for visual alignment with the edge of a rigid substrate, while the fine scribe line is utilized for initiating a crack when a bending stress is applied on the bird's beak mark. The bird's beak mark can be made by using a laser cutter after a wafer slice which contains the target area is first cleaved by mechanical means such as a diamond knife.

Abstract: A new method of preparing for inspection a wafer having multilayer interconnections is described. Semiconductor device structures having multilayer interconnections are provided in and on a semiconductor substrate wherein the multilayer interconnections comprise alternating layers of oxide interlevel dielectric layers and conducting layers and wherein interconnections are made between the conducting layers through the interlevel dielectric layers and wherein a non-oxide passivation layer overlies the topmost dielectric layer. The non-oxide passivation layer is removed and an oxide passivation layer is deposited overlying the topmost dielectric layer. The oxide passivation layer and interlevel dielectric layers and conducting layers are cut through to expose a sidewall to reveal the multilayer interconnections.