Abstract: An aerosol-generating device may include a housing having flexible portion along its length. The flexible portion is configured to transition between a relaxed or unloaded configuration and a flexed or deflected configuration. A flexible heating element and mouthpiece may also be disposed in the housing. When the housing is in a relaxed or unloaded configuration, the flexible heating element and the mouthpiece are at least partially longitudinally aligned with the flexible portion of the housing.

Abstract: A filter part (1, 1?) for use in an aerosol generating article and a method of manufacturing the filter part (1, 1?). The filter part (1, 1?) includes an aerosol permeable core (2) within a sleeve (3) formed integrally therearound. The core (2) is shorter than the integrally formed sleeve (3). The method includes conveying a plurality of aerosol permeable cores (2) along a conveying path at a first speed (S1) and forming a sleeve (3) around each core (2) at a second speed (S2). The second speed (S2) is greater than the first speed (S1) to generate a space between consecutive cores (2) within the sleeve (3).

Abstract: A vaporizing assembly for an aerosol generating system includes a sheet heating element and a delivery device configured to deliver a liquid aerosol-forming substrate from a liquid storing portion to the sheet heating element. The sheet heating element is spaced apart from the delivery device and is configured to heat the delivered liquid aerosol forming substrate.

Abstract: A heater assembly couplable to an aerosol-generating device body to form an aerosol-generating device is provided, the heater assembly including a heating element mount; a heating element rotatably coupled to the mount and configured to penetrate an aerosol-generating article; and a heater assembly rotation resistance mechanism configured to resist rotation of the element in a first direction relative to the mount, limit rotation of the element in the first direction relative to the mount up to a threshold torque applied to the element, and allow further rotation of the element when a torque applied to the element exceeds the threshold torque. An aerosol-generating device is also provided, including an aerosol-generating device body and a heater assembly coupled to the body, the assembly including a heating element configured to penetrate the article and to rotate relative to the mount of the device; and a rotation resistance mechanism.

Abstract: An apparatus (100) for crimping a band of material and a method of crimping and shaping a band of material is disclosed. The apparatus (100) comprising a crimping portion (1) comprising a first crimping roller (2) defining a first rotational axis and a second crimping roller (3) defining a second rotational axis, wherein the first and second crimping rollers are configured to allow a band of material to pass therebetween and towards an adjacent apparatus; and an adjustment portion (20) configured to adjust the position of at least one of the first and second rotational axes relative to the position of the adjacent apparatus to thereby adjust the tension in the band of material between the crimping portion and the adjacent apparatus.

Abstract: A heater and wick assembly for an aerosol generating system includes a capillary body, a heating element on an outer surface of the capillary body, and a pair of spaced apart electrical contacts fixed around the capillary body and coupled with the heating element. The heater and wick assembly also includes a support member extending along at least part of the length of the capillary body.

Abstract: The aerosol-generating article (9) comprises a casing (8) and a plurality of aerosol-generating particles (1) arranged in the casing. The aerosol-generating particles of the plurality of aerosol-generating particles comprise a core of susceptor material, which core of susceptor material is coated with aerosol-forming substrate. Also disclosed is an aerosol-forming pellet (3) and a method for forming aerosol-generating pellets. The method comprises the steps of providing a plurality of particles, filling the plurality of particles into a cavity of a predefined shape and compacting the plurality of particles in the cavity, thereby forming an aerosol-generating pellet having the shape of the cavity.

Abstract: A filter part (1) for use in an aerosol generating article and a method of manufacturing the filter part (1). The filter part (1) includes an aerosol permeable core (11) surrounded by a sleeve (12). The sleeve (12) is formed of linear, axially oriented fibres and the core (11) is formed of expanded, randomly oriented fibres. The method includes forming two or more strips (2a, 2b) into segments surrounding a conveying path, bringing the segments together into a sleeve former (7) to form the sleeve (12) and introducing loose fibres (52) between the segments upstream of the sleeve former (7) such that they are drawn therein in a random orientation and compressed between the segments as they are brought together to form a filter rod (8) with an aerosol permeable core (11) within the sleeve (12). The filter rod (8) is then cut to form the filter part (1).

Abstract: An aerosol-generating device for heating an aerosol-forming substrate is provided, the aerosol-generating device including: a heating element configured to heat the aerosol-forming substrate when the aerosol-forming substrate is received by the aerosol-generating device, the heating element including a plurality of metallic nanoparticles configured to receive light and to generate heat by surface plasmon resonance.

Abstract: An aerosol-generating device is provided, including: an air inlet; an air outlet; an air flow passage extending in a first direction between the air inlet and the air outlet; a heating element in the air flow passage configured to heat an aerosol-forming substrate; a first temperature sensor configured to measure a first temperature at a first position along the air flow passage; a second temperature sensor spaced apart in the first direction from the first sensor configured to measure a second temperature at a second position along the air flow passage; and a controller configured to control an operating parameter of the aerosol-generating device based on the measured first temperature and the measured second temperature.

Abstract: The invention relates to an inspection station for crimped sheet material. The station comprises a light source to illuminate crimped sheet material in an inspection location, a vibrating device to vibrate crimped sheet material in the inspection location. The vibrating device comprises a vibrating element, wherein crimped sheet material is guidable along or over the vibrating element for the crimped sheet material to be vibrated by the vibrating element. The inspection station further comprises a detector for detecting light received from the vibrated crimped sheet material, thereby providing images of the crimped sheet material, and a controller to determine loose material on the crimped surface of the sheet material. The invention also relates to an inspection method and an apparatus comprising an inspection station.

Abstract: A vaporizing assembly for an aerosol-generating system may comprise a delivery device and a heater assembly. The heater assembly may comprise a heat resistive substrate and a heating element. The delivery device is configured to deliver an aerosol-forming substrate to at least a surface of the heat resistive substrate, wherein the heating element is isolated or separated from the aerosol-forming substrate by the heat resistive substrate. The present disclosure is also directed to a method for generating an aerosol.

Abstract: A vaporizing assembly for an aerosol generating system includes a sheet heating element and a delivery device configured to deliver a liquid aerosol-forming substrate from a liquid storing portion to the sheet heating element. The sheet heating element is spaced apart from the delivery device and is configured to heat the delivered liquid aerosol forming substrate.

Abstract: An electrically heated aerosol-generating device is configured for use with a consumable cartridge including a storage portion containing an aerosol-forming substrate and having a fluid permeable internal surface surrounding an open-ended passage extending through the cartridge. The device includes a housing having a cavity for receiving the cartridge and a heater assembly positioned in the cavity. The heater assembly includes an electrically conductive hollow shaft portion connected to the housing and an electric heater positioned along the hollow shaft portion and having at least one heating element for heating the aerosol-forming substrate. The hollow shaft portion defines an airflow passage forming part of an airflow pathway through the device and is arranged to extend into the open-ended passage of the cartridge. The hollow shaft portion comprises a plurality of apertures, and the heating element is one or more narrow regions of the hollow shaft portion between adjacent apertures.

Abstract: An aerosol-generating device may comprise an electrical power supply, a housing defining a cavity for receiving an aerosol-generating article, at least one electrical heater within the cavity, and/or a controller configured to control a supply of electrical power from the electrical power supply to the at least one electrical heater. The controller is configured to activate the at least one electrical heater for a total time period when an aerosol-generating article is received within the cavity. The aerosol-generating device may also comprise a segmented visual feedback device, wherein a plurality of segments of the segmented visual feedback device each correspond to a portion of the total time period. Each of the plurality of segments is configured to provide visual feedback when an aerosol-generating article is received within the cavity and when the corresponding portion of the total time period has elapsed.

Abstract: A filter part (1, 1?) for use in an aerosol generating article and a method of manufacturing the filter part (1, 1?). The filter part (1, 1?) includes an aerosol permeable core (2) within a sleeve (3) formed integrally therearound. The core (2) is shorter than the integrally formed sleeve (3). The method includes conveying a plurality of aerosol permeable cores (2) along a conveying path at a first speed (S1) and forming a sleeve (3) around each core (2) at a second speed (S2). The second speed (S2) is greater than the first speed (S1) to generate a space between consecutive cores (2) within the sleeve (3).

Abstract: An aerosol-generating system has a biosensor configured to detect a biological characteristic of the user. A controller provides health data based on the at least one biological characteristic detected by the biosensor. The health data may be provided to the user, used to modify an aerosol delivery profile of an aerosolizer, stored for later use, or may be communicated to other devices.

Abstract: A cartridge is provided for an aerosol-generating device, including a mouthpiece body with an outer surface and an inner air channel including an air channel inner surface and a mouthpiece opening at a mouth end of the channel and being an outlet for a first part of a flow of the aerosol accessible to a mouth of a user; a liquid reservoir; and an aerosol generator that is a heater to heat liquid from the reservoir to form an aerosol, the mouthpiece body including nasal airflow passages extending from the inner surface to the outer surface, at least one of the passages is an outlet for a second part of the flow of the aerosol accessible to the user as aroma, and the cartridge being configured to dispense the aroma through the passages driven by a puff of the user and corresponding to a frequency and intensity of the puff.

Abstract: An electrically heated aerosol-generating device includes a storage portion configured to contain an aerosol-forming substrate and having a fluid permeable internal surface surrounding an open-ended passage extending through the cartridge. The device includes a housing having a cavity for receiving the cartridge, and a heater assembly positioned in the cavity. The heater assembly includes an elongate support member connected to the housing and arranged to extend into the open-ended passage of a cartridge inserted in the cavity. The heater assembly also includes a plurality of electric heaters fixed to and spaced along the length of the elongate support member.

Abstract: An aerosol-generating article is provided, including: an aerosol-generating substrate; and a downstream section extending from a downstream end of the aerosol-generating substrate to a downstream end of the aerosol-generating article, the downstream section including a first ventilation zone configured to provide ventilation into the downstream section, the first ventilation zone extending from a downstream end to an upstream end, the upstream end being less than 5 millimetres from the downstream end of the substrate, a resistance-to-draw of the downstream section being less than 10 mm H2O, and the first ventilation zone including a porous portion of the downstream section having a ventilation of at least 20 percent. An aerosol-generating system including an aerosol-generating device including a heater, and an aerosol-generating article, is also provided.