Abstract: A vaporizing assembly for an aerosol-generating system may comprise a delivery device and a heater assembly. The heater assembly may comprise a heat resistive substrate and a heating element. The delivery device is configured to deliver an aerosol-forming substrate to at least a surface of the heat resistive substrate, wherein the heating element is isolated or separated from the aerosol-forming substrate by the heat resistive substrate. The present disclosure is also directed to a method for generating an aerosol.

Abstract: An aerosol-generating device is provided, including: a housing defining a chamber configured to receive at least a portion of an aerosol-generating article; an inductor coil disposed around at least a portion of the chamber; an elongate susceptor element projecting into the chamber; and a power supply and a controller connected to the inductor coil and configured to provide an alternating electric current to the inductor coil such that the inductor coil generates an alternating magnetic field to heat the elongate susceptor element and thereby heat at least a portion of an aerosol-generating article received in the chamber, the elongate susceptor element including an elongate support body and at least one heating portion formed from a susceptor layer on an outer surface of the elongate support body, and the elongate support body being formed from a thermally insulative material and the susceptor layer including one or more susceptor materials.

Abstract: An aerosol-generating device is provided, including a chamber; an inductor coil disposed around at least a portion of the chamber; an elastic susceptor element disposed within the chamber and having a tubular shape configured to receive at least a portion of an aerosol-generating article within the elastic susceptor element; and a power supply and a controller connected to the inductor coil and configured to provide an alternating electric current to the inductor coil such that the inductor coil generates an alternating magnetic field to inductively heat the elastic susceptor element and thereby heat at least a portion of the aerosol-generating article received within the elastic susceptor element.

Abstract: An aerosol-generating article is provided, including: a rod of aerosol-generating substrate including an aerosol former, the substrate having an aerosol former content of greater than 10 percent on a dry weight basis; a hollow tubular support element positioned immediately downstream of the rod; an aerosol-cooling element downstream of the support element, the aerosol-cooling element extending all the way to a downstream end of the article, the aerosol-cooling element including a hollow tubular segment having a transverse wall at a location between an upstream end and a downstream end of the hollow tubular segment, such that it defines a first cavity upstream of the transverse wall and a second cavity downstream of the transverse wall, and the transverse wall including one or more openings establishing a fluid communication between the first cavity and the second cavity.

Abstract: A blister capsule for an aerosol-generating system, and a container including blister capsules, are provided, the blister capsule including a blister shell; a tubular porous element disposed in the blister shell; a volatile liquid sorbed on the tubular porous element; and a film configured to seal the blister shell, the film and the blister shell being frangible, and the container including at least two of the blister capsules coupled together by a hollow tubular canister configured as a mixing chamber for the volatile liquids contained in each of the blister capsules.

Abstract: A rupturing system for an aerosol-generating system is provided, the rupturing system including a first tube and a second tube being movable relative to each other along a first motion path from a first position to a second position, such that the defined volume is larger in the first position than in the second position; a rupturing member connected to one of the first tube and the second tube, the rupturing member being arranged such that in the first position the rupturing member is contained completely in the defined volume of the first tube and the second tube, and in the second position the rupturing member at least partially protrudes from the defined volume and is configured to rupture a container; and a first wrapper overlying at least a portion of the first tube and being attached to the first tube.

Abstract: An aerosol-generating system (50) has an optical sensor (23) disposed on a portion of an exterior surface of the aerosol-generating system. The optical sensor is configured to output sensor data. A controller (29) is operably coupled to the optical sensor. The controller is configured to manipulate one or more operating parameters of an aerosolizer element of the aerosol-generating system based on the optical sensor data.

Abstract: The mouthpiece for an aerosol-generating article comprises a housing with an inlet end, configured to allow an aerosol to flow into the mouthpiece, an outlet end, configured to allow the aerosol to flow out of the mouthpiece, and an aerosol flow path extending between the inlet and the outlet end. The mouthpiece is formed such that the flow direction of the aerosol is reversed at least once between the inlet and the outlet end. The invention also concerns an aerosol-generating system comprising an aerosol-generating device and the mouthpiece, as well as a method for assembling the mouthpiece.

Abstract: The invention relates to an inspection station for crimped sheet material. The station comprises a light source to illuminate crimped sheet material in an inspection location, a vibrating device to vibrate crimped sheet material in the inspection location. The vibrating device comprises a vibrating element, wherein crimped sheet material is guidable along or over the vibrating element for the crimped sheet material to be vibrated by the vibrating element. The inspection station further comprises a detector for detecting light received from the vibrated crimped sheet material, thereby providing images of the crimped sheet material, and a controller to determine loose material on the crimped surface of the sheet material. The invention also relates to an inspection method and an apparatus comprising an inspection station.

Abstract: There is disclosed a method of manufacturing a corrugated polymeric material web for an aerosol-generating article. Polymeric material pellets are first heated to form a p polymeric material melt. A polymeric material web is formed from the polymeric material melt, and the polymeric material web is then worked at an elevated temperature to form a corrugated polymeric material web. The corrugated polymeric material web is then wound onto a bobbin. A preferred polymeric material is polylactic acid.

Abstract: An inductively heatable aerosol-forming rod for an aerosol-generating article is provided, including a first cylindrical core portion including at least one of a first aerosol-forming substrate and a first flavoring material; a second cylindrical core portion separate from the first core portion including at least one of a second aerosol-forming substrate and a second flavoring material; at least one elongate susceptor laterally abutting the first and the second core portions in a non-bond manner such that the susceptor is sandwiched between the first and the second core portions; a sleeve portion arranged around the first and the second core portions and the susceptor, and including at least one of a filler material, a third aerosol-forming substrate, and a third flavoring material. A shaping device for manufacturing of the rods is also provided, including a core-forming device, a first sleeve-forming device, a second sleeve-forming device, and a longitudinal guide.

Abstract: An aerosol-generating device is provided, including a housing having a chamber configured to receive at least a portion of an aerosol-generating article, the chamber including at least one solid elongate heating element extending into the chamber in a longitudinal direction of the chamber and being configured to penetrate an aerosol-generating article received in the chamber, the heating element having a conical shape and being tapered at a free end thereof; an induction coil disposed around at least a portion of the chamber and having a conical shape; and a power supply and a controller connected to the induction coil and being configured to provide an alternating electric current to the induction coil such that the inductor coil generates a fluctuating magnetic field for heating the heating element disposed in the chamber.

Abstract: The invention relates to an aerosol-generating device comprising a main body and a top cover. The top cover comprising a cavity for removable insertion of an aerosol-generating article comprising aerosol-forming substrate. The aerosol-generating device further comprises a heater in the cavity. The top cover is configured as movable with respect to the main body between a first position and a second position. The cavity is accessible for insertion of the aerosol-generating article when the top cover is in the first position. The cavity is inaccessible for insertion of the aerosol-generating article when the top cover is in the second position. Movement of the top cover between the first and second position is caused by one or more of pivotal movement around, or transversal, to a longitudinal axis of the aerosol-generating device and sliding movement transversal to the longitudinal axis of the aerosol-generating device.

Abstract: An inductively heatable aerosol-generating article for an inductively heating aerosol-generating device is provided, including at least one aerosol-forming substrate and at least one susceptor in thermal proximity to the aerosol-forming substrate or thermal contact with the aerosol-forming substrate, the susceptor including an expanded metal sheet including a plurality of openings through the sheet. A method for manufacturing an inductively heatable aerosol-generating article is also provided. An apparatus for manufacturing a susceptor of an inductively heatable aerosol-generating article is also provided.

Abstract: An inductively heatable aerosol-forming rod for an aerosol-generating article is provided, including: at least one cylindrical core portion including at least one of a first aerosol-forming substrate and a first flavoring material; a first elongate susceptor laterally abutting the core portion at a first side along a longitudinal axis of the rod; a second elongate susceptor laterally abutting the core portion at second side along the longitudinal axis opposite to the first side such that the core portion is sandwiched between the first and the second susceptors; and a sleeve portion arranged around the core portion and the first and the second susceptors, the sleeve portion including at least one of a filler material, a second aerosol-forming substrate, and a second flavoring material. A shaping device for manufacturing of the inductively heatable aerosol-forming rods is also provided.

Abstract: An inductively heatable aerosol-forming rod for an aerosol-generating article is provided, including one cylindrical core portion including a first aerosol-forming substrate; at least one elongate susceptor laterally abutting the cylindrical core portion in a non-bonded manner along a longitudinal axis of the aerosol-forming rod; and a sleeve portion arranged around the cylindrical core portion and the susceptor, the sleeve including at least one of a filler material and a second aerosol-forming substrate. A shaping device for manufacturing the inductively heatable aerosol-forming rods is also provided, the shaping device including a core-forming device, a sleeve-forming device, and a longitudinal guide.

Abstract: The invention relates to an aerosol-generating device comprising a main body and a top cover. The top cover comprises a cavity configured for insertion of an aerosol-generating article comprising aerosol-forming substrate into the cavity. The device further comprises an ejector. The top cover is movable between a first position and a second position with respect to the main body. In the first position, the top cover is extended from the main body and the cavity is accessible for insertion of an aerosol-generating article. In the second position, the top cover is retracted towards the main body and the cavity is closed. The ejector is configured to eject an aerosol-generating article from the cavity during movement of the top cover from the first position to the second position. The invention also relates to a system comprising an aerosol-generating device and an aerosol-generating article. The invention also relates to a method for ejecting an aerosol-generating article from an aerosol-generating device.

Abstract: A vaporizing assembly for an aerosol-generating system may comprise a delivery device and a heater assembly. The heater assembly may comprise a heat resistive substrate and a heating element. The delivery device is configured to deliver an aerosol-forming substrate to at least a surface of the heat resistive substrate, wherein the heating element is isolated or separated from the aerosol-forming substrate by the heat resistive substrate. The present disclosure is also directed to a method for generating an aerosol.

Abstract: An end piece (200) for positioning over a heat source (102) of an aerosol generating article (100) includes a body (210) defining a bore configured to receive the aerosol generating article and includes a cage (220) configured to surround at least a portion of the heat source and to allow air to access the heat source. The end piece also includes a stop (240) arranged to engage a distal end (105) of the heat source as the aerosol generating article is slid through the bore. The stop is configured to prevent the distal end of the heat source from being advanced beyond the cage. The end piece may optionally include a seal (230) extending from an inner surface of the cage downstream of the stop. The seal is arranged to surround and contact the aerosol article to limit volatile compounds released from the heat source during combustion from entering air drawn through the aerosol generating article.

Abstract: There is provided a container for an aerosol-generating substrate for use in an electrically heated aerosol-generating device, including a casing having at least one air inlet and at least one air outlet; a tubular liquid retention element containing the aerosol-generating substrate; an air permeable capillary wick membrane including at least one electrical heater, the air permeable capillary wick membrane being disposed on an end face of the tubular liquid retention element, such that an airflow pathway is provided from the at least one air inlet through a portion of the air permeable capillary wick membrane to the at least one air outlet; and a tubular element disposed within the tubular liquid retention element, and extending from the at least one air inlet towards the air permeable capillary wick membrane, where a longitudinal length of the tubular element is equal to a longitudinal length of the tubular liquid retention element.