Patents by Inventor Russell C. Gilleylen

Russell C. Gilleylen has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10906104
    Abstract: Discussed herein are systems and methods of forming hardfacing coatings and films containing Q-carbon diamond particles for use in downhole drilling tooling and other tools where wear-resistant coating is desirable. The Q-carbon diamond-containing layers may be coated with matrix material and/or disposed in a matrix to form the coating, or the Q-carbon diamond layer may be formed directly from a diamond-like-carbon on a substrate.
    Type: Grant
    Filed: January 27, 2017
    Date of Patent: February 2, 2021
    Assignee: NATIONAL OILWELL DHT, L.P.
    Inventors: Biju Pillai Kumar, Bradley S. Ivie, Wei Liu, Anil Kumar, Russell C. Gilleylen, Michael D. Hughes, Jagdish Narayan
  • Patent number: 10815772
    Abstract: A detection system and method for a well site is provided. The well site has a surface rig and a surface unit. The surface rig is positioned about a formation and a surface unit. The detection system includes a well site component deployable from the surface rig via a conveyance, well site equipment positioned about the well site and having a bore to receive the well site component therethrough; and base units. The base units include scanners positioned radially about the bore of the well site equipment. The scanners detect an outer surface of the well site component and generate combinable images of the well site component whereby the well site equipment is imaged.
    Type: Grant
    Filed: February 12, 2016
    Date of Patent: October 27, 2020
    Assignee: NATIONAL OILWELL VARCO, L.P.
    Inventors: Darren Mourre, Russell C. Gilleylen, Lance Staudacher, Frank Benjamin Springett
  • Patent number: 10787737
    Abstract: A coating for a diamond table of a cutting element is described. The coating is employed to fill a plurality of voids left by the manufacturing process that compromise the integrity of the cutting element and the associated downhole tooling. The coating may comprise diamond nanoparticles in a metal matrix and may be used with or without a binder layer applied directly to the diamond table, the coating may alternatively be a pure diamond film coating, and may be employed to fill voids left by the manufacturing process.
    Type: Grant
    Filed: November 9, 2016
    Date of Patent: September 29, 2020
    Assignee: NATIONAL OILWELL DHT, L.P.
    Inventors: Anil Kumar, Russell C. Gilleylen, Rajagopala N. Pillai, Wei Liu
  • Publication number: 20200149353
    Abstract: A polycrystalline-diamond cutting element for a drill bit of a downhole tool. The cutting element includes a substrate and a diamond table bonded to the substrate. The diamond table includes a diamond filler with at least one leached polycrystalline diamond segment packed therein along at least one working surface thereof. The cutting element may be formed by positioning the diamond table on the substrate and bonding the diamond table onto the substrate such that the polycrystalline diamond segment is positioned along at least one working surface of the diamond table. A spark plasma sintering or double press operation may be used to bond the diamond table onto the substrate.
    Type: Application
    Filed: January 13, 2020
    Publication date: May 14, 2020
    Applicant: National Oilwell DHT, L.P.
    Inventors: Deepthi Raj Setlur, Michael D. Hughes, Mark Jonathan Francis, Harold A. Sreshta, Guodong Zhan, Russell C. Gilleylen, JiinJen Albert Sue
  • Patent number: 10570667
    Abstract: A polycrystalline-diamond cutting element for a drill bit of a downhole tool. The cutting element includes a substrate and a diamond table bonded to the substrate. The diamond table includes a diamond filler with at least one leached polycrystalline diamond segment packed therein along at least one working surface thereof. The cutting element may be formed by positioning the diamond table on the substrate and bonding the diamond table onto the substrate such that the polycrystalline diamond segment is positioned along at least one working surface of the diamond table. A spark plasma sintering or double press operation may be used to bond the diamond table onto the substrate.
    Type: Grant
    Filed: November 25, 2014
    Date of Patent: February 25, 2020
    Assignee: NATIONAL OILWELL DHT, L.P.
    Inventors: Deepthi Raj Setlur, Michael D. Hughes, Mark Jonathan Francis, Harold A. Sreshta, Guodong Zhan, Russell C. Gilleylen, JiinJen Albert Sue
  • Publication number: 20190136374
    Abstract: A method of fabricating a PCD cutter element including a diamond table including a plurality of coated diamond particles fabricated using an atomic layer deposition (ALD) process.
    Type: Application
    Filed: January 4, 2019
    Publication date: May 9, 2019
    Applicant: National Oilwell DHT, L.P.
    Inventors: Guodong Zhan, Biju Pillai Kumar, Russell C. Gilleylen, Michael D. Hughes, Xinhua Liang
  • Patent number: 10214812
    Abstract: A method of fabricating a PCD cutter element including a diamond table including a plurality of coated diamond particles fabricated using an atomic layer deposition (ALD) process.
    Type: Grant
    Filed: May 13, 2016
    Date of Patent: February 26, 2019
    Assignee: NATIONAL OILWELL DHT, L.P.
    Inventors: Guodong Zhan, Biju Pillai Kumar, Russell C. Gilleylen, Michael D. Hughes, Xinhua Liang
  • Publication number: 20190022759
    Abstract: Discussed herein are systems and methods of forming hardfacing coatings and films containing Q-carbon diamond particles for use in downhole drilling tooling and other tools where wear-resistant coating is desirable. The Q-carbon diamond-containing layers may be coated with matrix material and/or disposed in a matrix to form the coating, or the Q-carbon diamond layer may be formed directly from a diamond-like-carbon on a substrate.
    Type: Application
    Filed: January 27, 2017
    Publication date: January 24, 2019
    Applicant: National Oilwell DHT, L.P.
    Inventors: Biju Pillai Kumar, Bradley S. Ivie, Wei Liu, Anil Kumar, Russell C. Gilleylen, Michael D. Hughes
  • Publication number: 20180305810
    Abstract: Systems and methods discussed herein are related to a coating for a diamond table for a cutting element that may be used in downhole tooling. The coating is employed to fill a plurality of voids left by the manufacturing process that compromise the integrity of the cutting element and the associated downhole tooling. The coating may comprise diamond nanoparticles in a metal matrix and may be used with or without a binder layer applied directly to the diamond table, the coating may alternatively be a pure diamond film coating, and may be employed to fill voids left by the manufacturing process.
    Type: Application
    Filed: November 9, 2016
    Publication date: October 25, 2018
    Applicant: National Oilwell DHT, L.P.
    Inventors: Anil Kumar, Russell C. Gilleylen, Rajagopala N. Pillai, Wei Liu
  • Publication number: 20180100234
    Abstract: A method of fabricating a PCD cutter element including a diamond table including a plurality of coated diamond particles fabricated using an atomic layer deposition (ALD) process.
    Type: Application
    Filed: May 13, 2016
    Publication date: April 12, 2018
    Applicant: National Oilwell DHT, L.P.
    Inventors: Guodong Zhan, Biju Pillai Kumar, Russell C. Gilleylen, Michael D. Hughes, Xinhua Liang
  • Publication number: 20180038220
    Abstract: A detection system and method for a well site is provided. The well site has a surface rig and a surface unit. The surface rig is positioned about a formation and a surface unit. The detection system includes a well site component deployable from the surface rig via a conveyance, well site equipment positioned about the well site and having a bore to receive the well site component therethrough; and base units. The base units include scanners positioned radially about the bore of the well site equipment. The scanners detect an outer surface of the well site component and generate combinable images of the well site component whereby the well site equipment is imaged.
    Type: Application
    Filed: February 12, 2016
    Publication date: February 8, 2018
    Inventors: Darren Mourre, Russell C. Gilleylen, Lance Staudacher, Frank Benjamin Springett
  • Publication number: 20150075877
    Abstract: A polycrystalline-diamond cutting element for a drill bit of a downhole tool. The cutting element includes a substrate and a diamond table bonded to the substrate. The diamond table includes a diamond filler with at least one leached polycrystalline diamond segment packed therein along at least one working surface thereof. The cutting element may be formed by positioning the diamond table on the substrate and bonding the diamond table onto the substrate such that the polycrystalline diamond segment is positioned along at least one working surface of the diamond table. A spark plasma sintering or double press operation may be used to bond the diamond table onto the substrate.
    Type: Application
    Filed: November 25, 2014
    Publication date: March 19, 2015
    Inventors: Deepthi Raj Setlur, Michael D. Hughes, Mark Jonathan Francis, Harold A. Sreshta, Guodong Zhan, Russell C. Gilleylen, JiinJen Albert Sue
  • Patent number: 8919463
    Abstract: A polycrystalline-diamond cutting element for a drill bit of a downhole tool. The cutting element includes a substrate and a diamond table bonded to the substrate. The diamond table includes a diamond filler with at least one leached polycrystalline diamond segment packed therein along at least one working surface thereof. The cutting element may be formed by positioning the diamond table on the substrate and bonding the diamond table onto the substrate such that the polycrystalline diamond segment is positioned along at least one working surface of the diamond table. A spark plasma sintering or double press operation may be used to bond the diamond table onto the substrate.
    Type: Grant
    Filed: October 24, 2011
    Date of Patent: December 30, 2014
    Assignee: National Oilwell DHT, L.P.
    Inventors: Deepthi Raj Setlur, Michael D. Hughes, Mark Jonathan Francis, Harold A. Sreshta, Guodong Zhan, Russell C. Gilleylen, JiinJen Albert Sue
  • Publication number: 20120097457
    Abstract: A polycrystalline-diamond cutting element for a drill bit of a downhole tool. The cutting element includes a substrate and a diamond table bonded to the substrate. The diamond table includes a diamond filler with at least one leached polycrystalline diamond segment packed therein along at least one working surface thereof. The cutting element may be formed by positioning the diamond table on the substrate and bonding the diamond table onto the substrate such that the polycrystalline diamond segment is positioned along at least one working surface of the diamond table. A spark plasma sintering or double press operation may be used to bond the diamond table onto the substrate.
    Type: Application
    Filed: October 24, 2011
    Publication date: April 26, 2012
    Applicant: NATIONAL OILWELL DHT, L.P.
    Inventors: Deepthi Raj Setlur, Michael D. Hughes, Mark Jonathan Francis, Harold A. Sreshta, Guodong Zhan, Russell C. Gilleylen, JiinJen Albert Sue
  • Patent number: 7464765
    Abstract: An improved ram inner seal assembly used in ram-type BOPs is disclosed. The disclosed invention provides an inner guide seal assembly that comprises a specially shaped guide body and a separate sealing element. When the ram-type BOP is closed, two opposing rams move toward one another, and the inner guide seal assembly guides a wireline (or other tubular) toward the center of the vertical bore through the BOP. The inner guide seal assembly's proximity to the ram body's centerline axis helps ensure that a positive seal is formed and that no damage occurs to the device in the central bore of the BOP. The separate, specially-shaped sealing element can be easily inserted into and removed from the guide body of the inner guide seal assembly for easy replacement.
    Type: Grant
    Filed: August 24, 2005
    Date of Patent: December 16, 2008
    Assignee: National-Oilwell DHT, L.P.
    Inventors: C. Steven Isaacks, Harry P. Hiebeler, Noe Tony Cordova, Jimmy G. Livingston, Jr., Russell C. Gilleylen, Haresh Ghansyam
  • Patent number: 7243713
    Abstract: An improved shear/seal ram assembly used in ram-type BOPs is disclosed. The disclosed invention is a unique shear/seal ram assembly in which rail seal actuators attached to or integrally formed in a planar surface of one shear blade mate with and slide within corresponding rail guide grooves formed in a planar surface of a second shear blade. As the shear blades move over each other, the rail seal actuators slide within the rail guide grooves, eventually coming into contact with a seal actuator plate of a unique blade-to-blade seal assembly placed within a shear blade seal groove. Continued movement of the shear blades over each other causes the rail seal actuators to compress, or “energize,” the blade-to-blade seal of the blade-to-blade seal assembly, thereby providing a pressure tight seal between the shear blade assemblies.
    Type: Grant
    Filed: November 29, 2004
    Date of Patent: July 17, 2007
    Assignee: National-Oilwell DHT, L.P.
    Inventors: C. Steven Isaacks, Harry P. Hiebeler, Noe Tony Cordova, Jimmy Livingston, Russell C. Gilleylen
  • Patent number: 5662312
    Abstract: A pressure containing wireline sheave mechanism having a sheave body defining an opening within which is received a sheave housing which cooperates with the sheave body to define a circular internal sheave chamber which is exposed to operating pressure such as well pressure during well servicing activities. A split sheave having an external wireline groove is located within the internal chamber and is rotatably supported at its inner periphery by bearings. During operation of the wireline sheave mechanism lubricant is supplied to the inner periphery of the internal sheave chamber at a location adjacent the bearing and at a lubricant pressure exceeding well pressure to prevent well pressure induced migration of contaminants from the wireline groove of the sheave to its bearings.
    Type: Grant
    Filed: July 22, 1996
    Date of Patent: September 2, 1997
    Assignee: Schlumberger Technology Corporation
    Inventors: Henry H. Leggett, Russell C. Gilleylen
  • Patent number: 5287879
    Abstract: A single ram wireline BOP mechanism is disclosed which incorporates opposed rams having elastomeric packing capsules and outer elastomeric seals for accomplishing sealing about a wireline extending through the BOP body. The packing capsules cooperate to define a centrally oriented grease chamber into which is injected grease from an externally accessible grease fitting so as to establish grease sealing about the wireline. Grease pressure from the grease chamber is ducted through the BOP rams and into inner cylinders where it acts upon the pressure responsive area of a free piston contained therein. The grease pressure develops a force on the free piston which acts against the ram to enhance the closing force of the ram.
    Type: Grant
    Filed: April 13, 1993
    Date of Patent: February 22, 1994
    Assignee: Eastern Oil Tools Pte Ltd.
    Inventors: Henry H. Leggett, Lionel M. Gingras, Russell C. Gilleylen