Abstract: A robotic forming system and method for forming a tapered hole in a workpiece include a housing and a nose extending from the housing. The housing defines an internal chamber. A vacuum gate is in fluid communication with an internal cavity of the nose. A seal is within the nose. A first spindle includes a first operative head. The first spindle is retained within the internal chamber. The first spindle is configured to be moved between a first stowed position within the housing and a first operating position in which the first operative head extends into the nose. The first operative head is configured to form an initial hole within the workpiece. A second spindle includes a second operative head. The second spindle is retained within the internal chamber. The second spindle is configured to be moved between a second stowed position within the housing and a second operating position in which the second operative head extends into the nose.

Abstract: A robotic forming system and method for forming a tapered hole in a workpiece include a housing and a nose extending from the housing. The housing defines an internal chamber. A vacuum gate is in fluid communication with an internal cavity of the nose. A seal is within the nose. A first spindle includes a first operative head. The first spindle is retained within the internal chamber. The first spindle is configured to be moved between a first stowed position within the housing and a first operating position in which the first operative head extends into the nose. The first operative head is configured to form an initial hole within the workpiece. A second spindle includes a second operative head. The second spindle is retained within the internal chamber. The second spindle is configured to be moved between a second stowed position within the housing and a second operating position in which the second operative head extends into the nose.

Abstract: An end effector constructing composite members, in which a compaction roller and redirect rollers translate synchronously along the compaction axis. Additionally, the end effector includes an advantageous arrangement of spools and rollers that directs tow to the redirect rollers at substantially a right angle. Movement of the compaction roller along the compaction axis induces little, if any, changes in tow tension. The substantially constant tow tension advantageously reduces rewinding of the tow supply spools, which can degrade the quality of the lay up and contribute to despooling problems.

Abstract: An end effector, and methods for constructing composite members, in which a compaction roller and redirect rollers translate synchronously along the compaction axis. Additionally, the end effector includes an advantageous arrangement of spools and rollers that directs tow to the redirect rollers at substantially a right angle. Movement of the compaction roller along the compaction axis induces little, if any, changes in tow tension. The substantially constant tow tension advantageously reduces rewinding of the tow supply spools. which can degrade the quality of the lay up and contribute to despooling problems.

Abstract: An end effector, and methods for constructing composite members, in which a compaction roller and redirect rollers translate synchronously along the compaction axis. Additionally, the end effector includes an advantageous arrangement of spools and rollers that directs tow to the redirect rollers at substantially a right angle. Movement of the compaction roller along the compaction axis induces little, if any, changes in tow tension. The substantially constant tow tension advantageously reduces rewinding of the tow supply spools, which can degrade the quality of the lay up and contribute to despooling problems.

Abstract: An end effector, and methods for constructing composite members, in which a compaction roller and redirect rollers translate synchronously along the compaction axis. Additionally, the end effector includes an advantageous arrangement of spools and rollers that directs tow to the redirect rollers at substantially a right angle. Movement of the compaction roller along the compaction axis induces little, if any, changes in tow tension. The substantially constant tow tension advantageously reduces rewinding of the tow supply spools, which can degrade the quality of the lay up and contribute to despooling problems.

Abstract: A cutting apparatus to cut a tow includes a tow support, first blade, and tow support deflector. The tow support supports the tow. The first blade cuts the tow. The tow support deflector is disposed in cooperative alignment with the first blade to exert a deflecting force upon the tow support. The deflecting force substantially prevents the first blade from striking the tow support.