Abstract: A method of manufacturing an undergarment includes moving a web of body panel material in a machine direction and cutting the web of body panel material along the machine direction to form front and rear body panel webs each having a maximum rise and a minimum rise respectively. The method further includes shifting at least one of the rear and front body panel webs in the machine direction and thereby aligning the maximum rises of the rear and front body panel webs. The method further includes centering a crotch member with the maximum rises of the rear and front body panel webs and connecting the crotch member to a garment side surface of the front and rear body panel webs. The crotch member includes a base panel having opposite side edges and at least a pair of folds extending from the side edges of the base panel.

Abstract: In one embodiment, a method of making disposable absorbent garments includes providing an outer cover web having front and back waist edges; attaching elastomeric front and back body panel webs to the outer cover web. The front and back body panel webs comprise an elastomeric film laminate. Portions of the outer cover web are removed to define a series of spaced apart holes. The elastomeric front body panel web defines a front body panel web width that extends at least 50% of a shortest distance extending from the front waist edge to each hole, and the elastomeric back body panel web defines a back body panel width that extends at least 50% of a shortest distance extending from the back waist edge to each hole.

Abstract: A method of manufacturing disposable absorbent garments and a garment made thereby. In particular embodiments, the method comprises removing notches or holes of a garment web or webs adjacent to front and back waist edges to define a series of spaced apart front and back waist edge openings. The method includes providing front and back elastic waistband webs, and positioning the respective waistband webs to overlay at least a portion of each opening, and bonding the waistband webs to each other. The garment includes first and second waist edge cutouts, wherein two side seams extend from the waist edge cutouts to respective leg openings. The garment further includes front and back elastic waistbands attached to each other at first and second waistband side seams.

Abstract: A method to incorporate leg elastic members into pant-like disposable absorbent garments, and garments made thereby. In particular embodiments, the method includes supplying elastomeric film laminate first and second body panel webs spaced apart from each other. A continuous first leg elastic member is attached to the first body panel web, and a continuous second leg elastic member is attached to the second body panel web. A continuous leg elastic covering web is attached to both the first body panel web and the second body panel web so as to sandwich the first and second leg elastic members between the leg elastic covering web and the respective body panel web, thereby creating a composite web. In particular embodiments, the present invention can provide an efficient and process friendly technique to cover and hold in place leg elastic members in a pant-style disposable garment that employs elastomeric film laminates.

Abstract: A disposable undergarment includes a body chassis member elongatable in at least a first direction between at least a first condition and second condition. The body chassis member has a greater elongation when in the second condition than when in the first condition. The disposable undergarment further includes a crotch member detachably connected to the body chassis member at at least one attachment location. At least a portion of the at least one attachment location is detached as the body chassis member is elongated between the first and second conditions. In one preferred embodiment, the crotch member includes an absorbent component. Methods of using the undergarment and of instructing a user about the use of the garment are also provided.

Abstract: Absorbent articles with carefully controlled stretch properties are provided. Of particular advantage, the carefully controlled stretch properties can prevent too much tension in the front leg area of the garment. The outer cover is constructed such that the front leg zone has a tension of less than about 1200 grams-force at about 160% to about 175% stretch in the lateral direction, and each of the front waist zone, the front crotch zone, the back crotch zone, the back leg zone, and the back waist zone of the outer cover has a tension of greater than about 1500 grams-force at about 160% to about 175% stretch in the lateral direction. Methods of making such an absorbent article are also provided.

Abstract: A disposable undergarment includes a body panel and an absorbent insert having a back sheet connected to a top sheet and a retention portion disposed between the back sheet and the top sheet. At least one of the back sheet and the top sheet is stretchable and includes an elastic material. At least one of the back sheet and the top sheet is connected to the body panel. A method of using a disposable undergarment includes stretching at least one of the back sheet and the top sheet. A method of instructing a user on the use of the disposable undergarment is also provided.

Abstract: A method to incorporate leg elastic members into pant-like disposable absorbent garments, and garments made thereby. In particular embodiments, the method includes supplying elastomeric film laminate first and second body panel webs spaced apart from each other. A continuous first leg elastic member is attached to the first body panel web, and a continuous second leg elastic member is attached to the second body panel web. A continuous leg elastic covering web is attached to both the first body panel web and the second body panel web so as to sandwich the first and second leg elastic members between the leg elastic covering web and the respective body panel web, thereby creating a composite web. In particular embodiments, the present invention can provide an efficient and process friendly technique to cover and hold in place leg elastic members in a pant-style disposable garment that employs elastomeric film laminates.

Abstract: A method of manufacturing disposable absorbent garments and a garment made thereby. In particular embodiments, the method comprises removing notches or holes of a garment web or webs adjacent to front and back waist edges to define a series of spaced apart front and back waist edge openings. The method includes providing front and back elastic waistband webs, and positioning the respective waistband webs to overlay at least a portion of each opening, and bonding the waistband webs to each other. The garment includes first and second waist edge cutouts, wherein two side seams extend from the waist edge cutouts to respective leg openings. The garment further includes front and back elastic waistbands attached to each other at first and second waistband side seams.

Abstract: In one embodiment, a disposable absorbent garment includes a unitary outer cover layer and first and second side seams which extend from a waist opening to a pair of leg openings. The garment includes elastomeric front and back body panels superposed on and attached to the front and back regions of the unitary outer cover layer. The front and back body panels each comprise an elastomeric film laminate that extend longitudinally along the respective outer cover layer side edges a distance at least 50% of the first side seam length and at least 50% of the second side seam length. The elastomeric film laminate can comprise an elastomeric film layer and a nonwoven layer, and a bodyside surface of the elastomeric film layer is directly adhered to the nonwoven layer, and a garment-side surface of the elastomeric film layer is directly adhered to the unitary outer cover layer.

Abstract: In one embodiment, a method of making disposable absorbent garments includes providing an outer cover web having front and back waist edges; attaching elastomeric front and back body panel webs to the outer cover web. The front and back body panel webs comprise an elastomeric film laminate. Portions of the outer cover web are removed to define a series of spaced apart holes. The elastomeric front body panel web defines a front body panel web width that extends at least 50% of a shortest distance extending from the front waist edge to each hole, and the elastomeric back body panel web defines a back body panel width that extends at least 50% of a shortest distance extending from the back waist edge to each hole.

Abstract: A disposable undergarment includes a front body panel having a pair of opposite first side edges, a first waist edge and a first crotch edge spaced from said first waist edge. A rear body panel has a pair of opposite second side edges, a second waist edge and a second crotch edge spaced from said second waist edge. The crotch edges of each of the front and rear body panel webs includes at least one peak and at least one valley. Each of the front and rear body panels have a minimum rise defined between the valley of each of the respective front and rear body panels and the first and second waist edges respectively. The valleys defining the minimum rises form at least in part leg opening portions of the front and rear body panels. The crotch edges of the front and rear body panels are spaced apart and form a gap therebetween in a non-overlapping relationship. A crotch member bridges the gap and has opposite end portions connected to the front and rear body panels respectively.

Abstract: A method of manufacturing an undergarment includes moving a web of body panel material in a machine direction and cutting the web of body panel material along the machine direction to form front and rear body panel webs each having a maximum rise and a minimum rise respectively. The method further includes shifting at least one of the rear and front body panel webs in the machine direction and thereby aligning the maximum rises of the rear and front body panel webs. The method further includes centering a crotch member with the maximum rises of the rear and front body panel webs and connecting the crotch member to a garment side surface of the front and rear body panel webs. The crotch member includes a base panel having opposite side edges and at least a pair of folds extending from the side edges of the base panel.

Abstract: A disposable absorbent garment includes a front body panel having a first waist edge and a first crotch edge defining a first lobe having a first profile in plan view that extends outwardly relative to the first waist edge. The first lobe has a first maximum rise along a first direction at substantially a centerline of the front body panel. A rear body panel has a second waist edge and a second crotch edge defining a second lobe having a second profile in plan view that extends outwardly relative to the second waist edge. The second lobe has a second maximum rise along the first direction at substantially a centerline of the rear body panel. The first lobe of the front body panel is aligned with the second lobe of said rear body panel. A crotch member is aligned with and overlaps the first and second lobes of the front and rear body panels respectively.

Abstract: Absorbent articles with carefully controlled stretch properties are provided. Of particular advantage, the carefully controlled stretch properties can prevent too much tension in the front leg area of the garment. The outer cover is constructed such that the front leg zone has a tension of less than about 1200 grams-force at about 160% to about 175% stretch in the lateral direction, and each of the front waist zone, the front crotch zone, the back crotch zone, the back leg zone, and the back waist zone of the outer cover has a tension of greater than about 1500 grams-force at about 160% to about 175% stretch in the lateral direction. Methods of making such an absorbent article are also provided.

Abstract: A method of manufacturing an undergarment includes moving a web of body panel material in a longitudinal machine direction, forming a cutout in the web, cutting the web of body panel material along the longitudinal machine direction and thereby forming a rear body panel web and a front body panel web, and connecting a crotch member to each of the rear and front body panel webs. The crotch member covers said cutout when connected to the rear and front body panel webs. A disposable undergarment having a cutout, and a method for the use thereof, is also provided.

Abstract: A method of manufacturing a disposable absorbent article incorporating a reinforcement element adjacent a crotch edge of a body panel includes moving a web of body panel material in a longitudinal machine direction, applying a plurality of reinforcement elements to an outer surface of the web and cutting the web of body panel material along the longitudinal machine direction to thereby form a rear body panel web and a front body panel web each having a terminal crotch edge and at least a portion of the reinforcement elements secured thereto. The method further includes connecting a crotch member to each of the rear and front body pane webs thereby bridging the gab between. A disposable absorbent article incorporating a reinforcement element is also provided.

Abstract: A disposable undergarment includes a front body panel having a pair of opposite first side edges, a first waist edge and a first crotch edge spaced from said first waist edge. A rear body panel has a pair of opposite second side edges, a second waist edge and a second crotch edge spaced from said second waist edge. The crotch edges of each of the front and rear body panel webs includes at least one peak and at least one valley. Each of the front and rear body panels have a minimum rise defined between the valley of each of the respective front and rear body panels and the first and second waist edges respectively. The valleys defining the minimum rises form at least in part leg opening portions of the front and rear body panels. The crotch edges of the front and rear body panels are spaced apart and form a gap therebetween in a non-overlapping relationship. A crotch member bridges the gap and has opposite end portions connected to the front and rear body panels respectively.

Abstract: A method of manufacturing a disposable undergarment includes moving a web of body panel material in a longitudinal machine direction, cutting the web of body panel material along the longitudinal machine direction and thereby forming a rear body panel web and a front body panel web, each having a respective inner edge including peaks and valleys. Each of the front and rear body panel webs has a minimum rise forming at least in part leg opening portions of the front and rear body panel webs. The method further includes separating the front and rear body panel webs in a lateral cross direction, and bridging the gap between the crotch portions of the front and rear body panel webs with a crotch member, but with the crotch member not covering the valleys defining the minimum rises of each of the front and rear body panel webs. A disposable undergarment is also provided.

Abstract: A method of manufacturing a disposable undergarment includes moving a web of body panel material in a longitudinal machine direction, forming a cross-machine direction slit in the web, and connecting a crotch member to the web. The crotch member extends in the cross-machine direction and covers the slit. A disposable undergarment having a slit, and a method for the use thereof, is also provided.